Dodge Sprinter 1 (2003-2006) Torque Spec Settings

By IFCAR - Own work, photographed in USA., Public Domain

Below you'll find the tightening torques for the Dodge Sprinter 1 in both Nm and ft/lbs. The first table contains the most-used torque settings. The tables after it contain all torque spec values I could find.

Most-used torque specs for Dodge Sprinter 1

Part Description Torque (Nm) Torque (ft/lbs) Remarks Applies to
Oil pan Oil pan drain plug 25 18
unverified source
Oil filter Oil filter cap 25 18
unverified source
Glow plugs Glow plug 12 9
unverified source
Wheels Wheel lug nut 240 177
  • 2500 Series
 unverified source
Wheels Wheel lug nut 190 140
  • 3500 Series
 unverified source

Are these torque settings right for you?

  • Production years: 2003 - 2006
  • Generation: 1
  • Model variant: Base
  • Also known as: Mercedes-Benz Sprinter Freightliner Sprinter Mercedes-Benz Transporter T1N Sprinter 314 Mercedes Benz Sprinter Classic

All Torque Settings in Tables

engine torque settings

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Part Description Torque (Nm) Torque (ft/lbs) Remarks Applies to
Oil pan Oil pan drain plug 25 18
unverified source
Oil pan Oil pan bolts 9 7 M6 bolts
unverified source
Oil pan Oil pan bolts 20 15 M8 bolts
unverified source
Oil pan Oil pan to End cover bolt 9 7
  • 2.7L Diesel Engine
 unverified source
Oil pan Oil pan to Timing case cover bolt 9 7
  • 2.7L Diesel Engine
 unverified source
Oil pan Oil pan to Transmission bell housing bolt 40 30
  • 2.7L Diesel Engine
 unverified source
Oil filter Oil filter cap 25 18
unverified source
Oil filter Oil separator retaining bolts 8 6
unverified source
Oil dipstick Dipstick guide tube to Cylinder head bolt 14 10
  • 2.7L Diesel Engine
 unverified source
Oil feeder Oil fill tube to Transmission housing bolt 8 6
  • Automatic Transmission
 unverified source
Oil feeder Oil fill tube to Cylinder head bolt 8 6
  • Automatic Transmission
 unverified source
Oil pump Oil pump bolts 20 15
  • Automatic Transmission
 unverified source
Oil pump Oil pipe to Crankshaft bearing cap 8 6
  • 2.7L Diesel Engine
 unverified source
Vacuum pump Vacuum pump bolts 14 10
unverified source
Piston rods Connecting rod bearing cap bolts 5 4 Stage 1
unverified source
Piston rods Connecting rod bearing cap bolts 25 18 Stage 2
unverified source
Cylinder head Cylinder head bolts 15 11 M12 bolts, Stage 1
unverified source
Cylinder head Cylinder head bolts 60 44 M12 bolts, Stage 2
unverified source
Cylinder head Timing chain cover to Cylinder head bolts 20 15 M8 bolts
unverified source
Cylinder head Cylinder head cover bolts 9 7
unverified source
Glow plugs Glow plug 12 9
unverified source
Intake manifold Intake manifold bolts 16 12
unverified source
Intake manifold Lower intake manifold support bracket bolts 20 15
unverified source
Engine block Cylinder block drain plug 30 22
unverified source
Engine block End cover to Crankcase bolt 9 7
  • 2.7L Diesel Engine
 unverified source
Engine block Timing case cover to Crankcase bolt 20 15
  • 2.7L Diesel Engine
 unverified source
Engine block Coolant drain plug to Crankcase 30 22
  • 2.7L Diesel Engine
 unverified source
Engine block Engine block coolant pre-heater 35 26
  • 2.7L Diesel Engine
 unverified source
Engine block Rear main seal/adaptor to Crankcase bolts 9 7
unverified source
Engine mounts Engine mount bolt 83 61
unverified source
Engine mounts Engine mount retaining nuts 45 33
unverified source
Engine mounts Engine cover screws 11 8
unverified source
Engine mounts Engine bracket to Crankcase bolt 20 15 Stage 1
  • 2.7L Diesel Engine
 unverified source
Engine mounts Engine mount to Engine bracket bolt 55 41
  • 2.7L Diesel Engine
 unverified source
Engine mounts Front engine mount to Engine bracket nut 65 48
  • 2.7L Diesel Engine
 unverified source
Engine mounts Front engine mount to Front axle carrier bolt 35 26
  • 2.7L Diesel Engine
 unverified source
Engine mounts Rear engine crossmember to Body bolt 40 30
  • 2.7L Diesel Engine
 unverified source
Engine mounts Rear engine mount to Rear engine crossmember bolt 35 26
  • 2.7L Diesel Engine
 unverified source
Engine mounts Rear engine mount to Transmission bolt/nut 40 30
  • 2.7L Diesel Engine
 unverified source
Engine mounts Engine mount to Vehicle frame nut 35 26
  • 2.7L Diesel Engine
 unverified source
Sensor Camshaft position sensor to Cylinder head cover nut/bolt 11 8
  • 2.7L Diesel Engine
 unverified source
Sensor Crankshaft position sensor retaining bolt 9 7
unverified source
Sensor Oil level sensor to Oil pan bolt 14 10
  • 2.7L Diesel Engine
 unverified source
Sensor Fuel pressure sensor to Fuel rail 60 44
unverified source
Sensor Fuel pressure sensor to Fuel rail 80 59 Retighten
unverified source
Alternator Rear generator support bracket bolts to Engine 28 21
  • 2.7L Diesel Engine
 unverified source
Alternator Generator decoupler 110 81
  • 2.7L Diesel Engine
 unverified source
Alternator Generator/Turbocharger brace bolt to Turbocharger end 30 22
  • 2.7L Diesel Engine
 unverified source
Alternator Generator/Turbocharger brace bolt to Engine end 20 15
  • 2.7L Diesel Engine
 unverified source
Alternator Generator to Timing case cover bolt 20 15
  • 2.7L Diesel Engine
 unverified source
Alternator Generator to Cooler housing bolt 6 4
  • 2.7L Diesel Engine
 unverified source
Alternator Generator cooler housing to Crankcase bolt 20 15
  • 2.7L Diesel Engine
 unverified source
Starter Starter mounting bolts 40 30
unverified source
Starter Starter to Crankcase bolt 42 31
  • 2.7L Diesel Engine
 unverified source
Starter Starter solenoid 6 4 Smaller nut
unverified source
Starter Battery cable nut to Starter solenoid 14 10 Larger nut
unverified source
Battery Positive terminal clamp pinch bolt hex nut 12 9
unverified source
Battery Negative terminal clamp pinch bolt hex nut 8 6
unverified source
Battery Battery tray support screws 12 9
unverified source
Battery B+ terminal nut 18 13 Larger of 2 nuts
  • 2.7L Diesel Engine
 unverified source
Battery D+ terminal nut 5 4 Smaller of 2 nuts
  • 2.7L Diesel Engine
 unverified source
Camshaft Camshaft sprocket to Exhaust camshaft bolt 18 13
  • 2.7L Diesel Engine
 unverified source
Camshaft Camshaft bearing cap to Cylinder head bolt 9 7
  • 2.7L Diesel Engine
 unverified source
Camshaft Driver to Inlet camshaft bolt 50 37
  • 2.7L Diesel Engine
 unverified source
Crankshaft Crankshaft bearing cap bolt 55 41 Stage 1
  • 2.7L Diesel Engine
 unverified source
Common rail Leak oil line to Rail banjo bolt 20 15
  • 2.7L Diesel Engine
 unverified source
Common rail Pressure control valve to Rail bolt 3 2 Stage 1
  • 2.7L Diesel Engine
 unverified source
Common rail Pressure control valve to Rail bolt 5 4 Stage 2
  • 2.7L Diesel Engine
 unverified source
Common rail Fuel rail bolts 14 10
unverified source
Common rail Pressure line to Rail/Injector nut 22 16 New
  • 2.7L Diesel Engine
 unverified source
Common rail Pressure line to Rail/Injector nut 25 18 Reused
  • 2.7L Diesel Engine
 unverified source
Common rail Pressure line to High pressure pump/rail nut 22 16
  • 2.7L Diesel Engine
 unverified source
Common rail Threaded rail to Rail 22 16
  • 2.7L Diesel Engine
 unverified source
Water pump Water pump to Engine bolts 14 10
unverified source
Water pump Water pump to Engine bolts 20 15 M8 bolts
unverified source
Water pump Electric coolant pump mounting bracket retaining nuts 5 4
unverified source
Water pump Belt pulley to Coolant pump bolt 8 6 Minimum torque
  • 2.7L Diesel Engine
 unverified source
Water pump Belt pulley to Coolant pump bolt 35 26 Maximum torque
  • 2.7L Diesel Engine
 unverified source
Heater core Heater core tube assembly retaining bolts 5 4
unverified source
Heater core Temperature controlled cut out to Heater booster control module bolt 12 9
  • 2.7L Diesel Engine
 unverified source
Heater core Threaded stud to Electronic heater booster nut 18 13
  • 2.7L Diesel Engine
 unverified source
Fuel/Oil cooler Engine oil cooler to Timing case cover bolts 14 10
unverified source
Fuel/Oil cooler Oil cooler lines to Transmission bolts 34 25
unverified source
Fuel/Oil cooler Fuel cooler to Charge air distribution pipe bolt 14 10
  • 2.7L Diesel Engine
 unverified source
Intercooler Charge air distribution pipe bolt 16 12
  • 2.7L Diesel Engine
 unverified source
Intercooler Charge air pipes/hoses clamp 3 2
  • 2.7L Diesel Engine
 unverified source
Radiator Fan blade bolts 9 7
unverified source
Radiator Thermostat housing bolts 9 7
unverified source
Radiator Auxiliary fan upper bracket assembly screws 5 4
unverified source
Radiator Lower auxiliary fan bracket retaining nuts 5 4
unverified source
Air conditioning A/C compressor retaining bolts 20 15 Denso 7SBU16C
unverified source
Air conditioning A/C compressor retaining bolts 20 15 Denso 10S17
unverified source
Air conditioning A/C suction and discharge lines to A/C compressor bolts 23 17 Denso 7SBU16C
unverified source
Air conditioning Underbody suction and discharge lines to A/C compressor bolts 21 15 Denso 10S17
unverified source
Air conditioning Discharge line fitting to Compressor bolt 23 17
unverified source
Air conditioning Rear discharge line to Rear A/C condenser nut 35 26
unverified source
Air conditioning A/C discharge and liquid lines to A/C condenser nuts 33 24
unverified source
Air conditioning A/C condenser screws 2 1
unverified source
Air conditioning Rear A/C condenser housing bolts 5 4
unverified source
Air conditioning Rear A/C condenser fan bolts 12 9
unverified source
Air conditioning Refrigerant compressor to Timing case cover bolt 20 15
  • 2.7L Diesel Engine
 unverified source
Air conditioning Refrigerant compressor to Bracket bolt 20 15
  • 2.7L Diesel Engine
 unverified source
Air conditioning Refrigerant lines to Refrigerant compressor bolt 20 15
  • 2.7L Diesel Engine
 unverified source
Air conditioning A/C heater control retaining screws 2 1
unverified source
Air conditioning A/C pressure transducer 12 9
unverified source
Air conditioning A/C high pressure switch 10 7
unverified source
Air conditioning A/C low pressure switch 10 7
unverified source
Air conditioning Rear A/C evaporator housing screws 2 1
unverified source
Belt tensioner/Timing chains Belt guide pulleys bolts 35 26
unverified source
Belt tensioner/Timing chains V-belt tensioning device to Tensioning pulley bolt 36 27
  • 2.7L Diesel Engine
 unverified source
Belt tensioner/Timing chains V-belt tensioning device to Timing case cover bolt 30 22
  • 2.7L Diesel Engine
 unverified source
Belt tensioner/Timing chains Timing chain tensioner 80 59
unverified source
Belt tensioner/Timing chains Belt/Pulley vibration damper bolt 200 148 M8.8 bolt, Stage 1
unverified source
Belt tensioner/Timing chains Belt/Pulley vibration damper bolt 325 240 M10.9 bolt
unverified source
Valve cover Valve body/housing side cover screws 4 3
  • Automatic Transmission
 unverified source
Fuel system Clip to Fuel filter bolt 8 6
  • 2.7L Diesel Engine
 unverified source
Fuel system Fuel filter retaining bolt 6 4
unverified source
Fuel system Fuel filter to Charge air distribution pipe bolt 14 10
  • 2.7L Diesel Engine
 unverified source
Fuel system Fuel tank mounting nuts 15 11 Minimum torque
unverified source
Fuel system Fuel tank mounting nuts 17 13 Maximum torque
unverified source
Fuel system Fuel tank module lock ring (lock nut) 60 44
unverified source
Fuel system Fuel lines 22 16
unverified source

drivetrain torque settings

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Part Description Torque (Nm) Torque (ft/lbs) Remarks Applies to
Differential Rear drain plug 100 74
unverified source
Differential Rear fill plug 100 74
unverified source
Differential Rear differential cover bolts 65 48
unverified source
Differential Rear differential case bolts 45 33
unverified source
Differential Rear ring gear bolts 180 133
unverified source
Differential Rear differential gears 20 15 Minimum torque
unverified source
Differential Rear differential gears 40 30 Maximum torque
unverified source
Differential Rear differential bearing cap bolts 70 52
unverified source
Wheel hub assembly Front wheel bearing clamping nut 12 9 Hexagon socket bolt
unverified source
Wheel hub assembly Rear hub inner nut 300 221
unverified source
Wheel hub assembly Rear hub outer nut 250 184
unverified source
Wheel hub assembly Front wheel flange ring to Rotor 180 133
unverified source
Wheel hub assembly Rear wheel flange ring to Rotor 200 148
unverified source
Flywheel/Flex plate Flywheel bolts 45 33 Stage 1
unverified source
Transmission fluid pan Transmission oil drain plug 20 15
unverified source
Transmission fluid pan Oil pan bolts 8 6
  • Automatic Transmission
 unverified source
Transmission mount/case Transmission housing to Engine bolt 38 28
  • Automatic Transmission
 unverified source
Transmission mount/case Transmission mount bolts and nuts 45 33
  • Automatic Transmission
 unverified source
Transmission mount/case Transmission crossmember nuts 45 33
unverified source
Transmission mount/case Top transmission bolts 38 28
  • Automatic Transmission
 unverified source
Transmission mount/case Vent hose bracket to Transmission bolt 38 28
  • Automatic Transmission
 unverified source
Transmission mount/case Transmission ground strap bolt 38 28
  • Automatic Transmission
 unverified source
Transmission mount/case Transmission underside bolts 38 28
  • Automatic Transmission
 unverified source
Transmission mount/case Transmission flange and Transmission housing bolts 8 6
  • Automatic Transmission
 unverified source
Transmission mount/case Transmission oil line to Transmission housing bolt 34 25
  • Automatic Transmission
 unverified source
Torque converter Torque converter drain plug 14 10
  • Automatic Transmission
 unverified source
Torque converter Converter housing to Transmission housing bolts 20 15
  • Automatic Transmission
 unverified source
Torque converter Torque converter to Drive plate bolt 50 37
  • Automatic Transmission
 unverified source
Drive/Axle shaft Propeller shaft to Transmission bolt 70 52
unverified source
Drive/Axle shaft Propeller shaft to Axle bolt 70 52
unverified source
Drive/Axle shaft Propeller shaft flange to Output shaft flange nut 200 148
  • Automatic Transmission
 unverified source
Drive/Axle shaft Retaining bracket to Frame floor bolt 100 74
unverified source
Drive/Axle shaft Center bearing support to Frame floor bolt 95 70
unverified source
Drive/Axle shaft Center bearing to Support nut 105 77
unverified source
Drive/Axle shaft Rear axle bearing cap bolts 72 53
unverified source
Drive/Axle shaft Rear axle grooved nut 500 369
unverified source
Drive/Axle shaft Rear axle shaft hub nut 65 48
unverified source

steering torque settings

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Part Description Torque (Nm) Torque (ft/lbs) Remarks Applies to
Tie rod end Outer tie rod end nut 130 96
unverified source
Tie rod end Outer tie rod end locking nut 50 37
unverified source
Tie rod end Front tie rod to Steering knuckle 150 111
unverified source
Steering rack Steering gear mounting bolts 25 18 Stage 1
unverified source
Steering rack Steering gear mounting bolts 45 33 Stage 2
unverified source
Steering rack Steering gear u-joint bolt 24 18
unverified source
Steering rack Steering gear boot clamp 7 5
unverified source
Steering rack High pressure hose to Steering gear 37 27
unverified source
Steering rack Return line to Steering gear 37 27
unverified source
Steering column Steering column bolts 25 18
unverified source
Steering column Steering column bracket bolts 24 18
unverified source
Steering shaft Steering gear shaft universal joint 24 18
unverified source
Steering shaft Jacket tube for steering shaft to Waist rail 25 18
unverified source
Steering wheel Steering wheel bolt 80 59
unverified source
Power steering Power steering pump to Engine bolts 21 15
unverified source
Power steering Power steering pulley to Pump 30 22
unverified source
Power steering Power steering line nuts 37 27
unverified source
Power steering High pressure flexible hose to Power steering pump 38 28
unverified source

exhaust torque settings

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Part Description Torque (Nm) Torque (ft/lbs) Remarks Applies to
Exhaust manifold Exhaust manifold retaining nuts 30 22
unverified source
Exhaust manifold Front exhaust pipe and rear exhaust system connection clamp 55 41
  • 2.7L Diesel Engine
 unverified source
Exhaust manifold Bracket to Tail pipe nut 55 41
  • 2.7L Diesel Engine
 unverified source
Exhaust manifold Exhaust bracket to Threaded plate of center exhaust pipe nut 20 15
  • 2.7L Diesel Engine
 unverified source
Exhaust manifold Exhaust bracket to Transmission support 20 15
  • 2.7L Diesel Engine
 unverified source
Exhaust manifold Turbocharger to Exhaust manifold bolts 22 16
unverified source
Turbo Turbocharger oil supply line to Turbocharger bolt 25 18
  • 2.7L Diesel Engine
 unverified source
Turbo Turbocharger oil return line to Turbocharger bolt 10 7
  • 2.7L Diesel Engine
 unverified source
Turbo Oil feed line to Cylinder head bolt 9 7 Minimum torque
  • 2.7L Diesel Engine
 unverified source
Turbo Oil feed line to Cylinder head bolt 22 16 Maximum torque
  • 2.7L Diesel Engine
 unverified source
Turbo Oil feed line to Turbocharger bolt 30 22
  • 2.7L Diesel Engine
 unverified source
Turbo Turbocharger support bolt 30 22
  • 2.7L Diesel Engine
 unverified source
Turbo Turbocharger support to Crankcase bolt 20 15
  • 2.7L Diesel Engine
 unverified source
Turbo Oil outlet line to Turbocharger 9 7
  • 2.7L Diesel Engine
 unverified source
Turbo Exhaust manifold to Turbocharger flange connection 30 22
  • 2.7L Diesel Engine
 unverified source
Turbo Turbocharger to Front catalytic converter connection 30 22
  • 2.7L Diesel Engine
 unverified source
EGR EGR valve nut 9 7
  • 2.7L Diesel Engine
 unverified source
EGR EGR positioner to Intake manifold bolts 14 10
unverified source
Catalytic converter Catalytic converter bracket to Crankcase bolt 20 15
  • 2.7L Diesel Engine
 unverified source
Catalytic converter Front catalytic converter to Engine mount clip 20 15
  • 2.7L Diesel Engine
 unverified source

brakes torque settings

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Part Description Torque (Nm) Torque (ft/lbs) Remarks Applies to
Disc brake Front brake caliper adapter 170 125
unverified source
Disc brake Rear brake caliper adapter 90 66 M12x1.5 bolt
unverified source
Disc brake Rear brake caliper adapter 170 125 M14x1.5 bolt
unverified source
Disc brake Brake caliper guide pins 25 18 M8 bolt
unverified source
Disc brake Brake caliper guide pins 30 22 M10 bolt
unverified source
Disc brake Disc brake rotor locking bolt 23 17
unverified source
Disc brake Wear indicator to Caliper bolt 10 7
unverified source
Brake line Brake lines 14 10
unverified source
Brake booster Booster mounting nuts 25 18
unverified source
Brake pedal Pedal bearing bracket 23 17
unverified source
Master cylinder Master cylinder to Brake booster nut 28 21
unverified source
Parking brake Hand brake lever bolts 25 18
unverified source
Parking brake Parking brake cables mounting bracket bolts 25 18
unverified source
ABS ALB operating linkage lever to Rear axle 34 25
unverified source
ABS Brake lines to Hydraulic unit 16 12
unverified source
ABS CAB to HCU mounting bolts 2 1
unverified source

suspension torque settings

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Part Description Torque (Nm) Torque (ft/lbs) Remarks Applies to
Wheels Wheel lug nut 240 177
  • 2500 Series
 unverified source
Wheels Wheel lug nut 190 140
  • 3500 Series
 unverified source
Struts Front strut to Steering knuckle 185 136
unverified source
Struts Front strut to Body 100 74
unverified source
Spring Bottom spring clamp plate to Front axle 65 48 M10 bolt
unverified source
Spring Bottom spring clamp plate to Front axle 130 96 M12x1.5 bolt
unverified source
Spring Rear spring to Front spring bracket 95 70
  • SRW
 unverified source
Spring Rear spring to Front spring bracket 185 136
  • DRW
 unverified source
Spring Rear spring to Rear spring bracket 85 63
  • SRW
 unverified source
Spring Rear spring to Rear spring bracket 185 136
  • DRW
 unverified source
Spring Spring shackle to Rear spring bracket 90 66
  • SRW
 unverified source
Spring Spring shackle to Rear spring bracket 185 136
  • DRW
 unverified source
Spring U-bolt to Spring plate and rear axle 170 125
  • SRW
 unverified source
Spring U-bolt to Spring plate and rear axle 170 125
  • DRW
 unverified source
Shock absorbers/shocks Lower shock mounting to Rear axle 70 52 M12x1.5 bolt
unverified source
Shock absorbers/shocks Lower shock mounting to Rear axle 110 81 M14x1.5 bolt
  • SRW
 unverified source
Shock absorbers/shocks Lower shock mounting to Rear axle 110 81 M14x1.5 bolt
  • DRW
 unverified source
Shock absorbers/shocks Rear upper shock mounting to Frame 80 59
  • SRW
 unverified source
Shock absorbers/shocks Rear upper shock mounting to Frame 140 103
  • DRW
 unverified source
Stabilizer bar Front stabilizer bar clamp bolts 30 22
unverified source
Stabilizer bar Sway bar clamp to Rear axle 25 18
  • SRW
 unverified source
Stabilizer bar Sway bar clamp to Rear axle 70 52
  • DRW
 unverified source
Stabilizer bar Sway bar bushing bolts 30 22
unverified source
Sway bar links/Stabilizer links Rear sway bar link 95 70
unverified source
Control arm Front lower control arm stop plate 60 44
unverified source
Control arm Lower control arm to Front axle beam 150 111
unverified source
Ball joint Front lower ball joint to Steering knuckle 280 207
unverified source

general torque settings

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Part Description Torque (Nm) Torque (ft/lbs) Remarks Applies to

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