Chevrolet Cavalier 3 (1995-2005) Torque Spec Settings

Researched by Yien Yien Chan Engineer with a degree in mechanical engineering
Updated: February 03, 2024

By Mr.choppers - Own work, CC BY-SA 3.0,

Below you'll find the tightening torques for the Chevrolet Cavalier 3 in both Nm and ft/lbs. The first table contains the most-used torque settings. The tables after it contain all torque spec values I could find.

Most-used torque settings for Chevrolet Cavalier 3

Part Description Torque (Nm) Torque (ft/lbs) Remarks Applies to
Oil pan Oil pan drain plug 26 19
  • 2.4L Engine
  • SFI
 verified source
Spark plugs Spark plugs 18 13
  • 2.4L Engine
  • SFI
 verified source
Intake manifold Intake manifold 24 18 Bolts/ nuts
  • 2.4L Engine
  • SFI
 verified source
Wheels Wheel nuts 140 103
  • 2.4L Engine
  • SFI
 verified source

To make sure these are the correct tightening torque values, you can use the data below to verify this is the right model.

Are these torque settings right for you?

  • Production years: 1995 - 2005
  • Generation: Third
  • Type of van: car
  • Model variant: Base

All Torque Settings in Tables

engine torque settings

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Part Description Torque (Nm) Torque (ft/lbs) Remarks Applies to
Oil pan Oil pan 12 9
  • 2.4L Engine
  • SFI
 verified source
Oil pan Outlet pipe to oil pan bolt 14 10
  • 2.4L Engine
  • SFI
 verified source
Oil pan Pipe to oil pan 26 19
  • 2.4L Engine
  • SFI
 verified source
Oil pan Pan bolts 14 10
  • 2.4L Engine
  • SFI
 verified source
Oil pan Oil pan drain plug 26 19
  • 2.4L Engine
  • SFI
 verified source
Oil filter Oil filter connector to block 29 21
  • 2.4L Engine
  • SFI
 verified source
Oil filter Oil/Air separator bolts 24 18
  • 2.4L Engine
  • SFI
 verified source
Oil pressure switch Pressure switch 12 9
  • 2.4L Engine
  • SFI
 verified source
Oil dipstick Oil dipstick tube bolt / screw 8 6
  • 2.4L Engine
  • SFI
 verified source
Oil pump Oil pump cover assembly 12 9 Long bolt
  • 2.4L Engine
  • SFI
 verified source
Oil pump Oil pump cover assembly 10 7 Short bolt
  • 2.4L Engine
  • SFI
 verified source
Piston rods Connecting rod nuts 25 18
  • 2.4L Engine
  • SFI
 verified source
Cylinder head Cylinder head bolts 65 48 Bolts 1 - 8
  • 2.4L Engine
  • SFI
 verified source
Cylinder head Cylinder head bolts 40 30 Bolts 9
  • 2.4L Engine
  • SFI
 verified source
Spark plugs Spark plugs 18 13
  • 2.4L Engine
  • SFI
 verified source
Intake manifold Intake manifold 24 18 Bolts/ nuts
  • 2.4L Engine
  • SFI
 verified source
Intake manifold Intake manifold to the cylinder head studs 11 8
  • 2.4L Engine
  • SFI
 verified source
Intake manifold Throttle body to intake manifold 10 7
  • 2.4L Engine
  • SFI
 verified source
Intake manifold Intake manifold brace 26 19
  • 2.4L Engine
  • SFI
 verified source
Throttle body Throttle body bolts/nuts 10 7
  • 2.4L Engine
  • SFI
 verified source
Engine mounts Transaxle to engine mount bolt 90 66
  • 2.4L Engine
  • SFI
 verified source
Engine mounts Engine mount strut bracket bolts 66 49
  • 2.4L Engine
  • SFI
 verified source
Engine mounts Engine mount strut and bolts 100 74
  • 2.4L Engine
  • SFI
 verified source
Engine mounts Engine mounting bracket adapter bolts 60 44
  • 2.4L Engine
  • SFI
 verified source
Sensor Refrigerant Pressure Sensor 5 4
  • 2.4L Engine
  • SFI
 verified source
Sensor Speed sensor 11 8
  • 2.4L Engine
  • SFI
 verified source
Sensor CMP sensor bolt 10 7
  • 2.4L Engine
  • SFI
 verified source
Sensor CKP sensor bolt 10 7
  • 2.4L Engine
  • SFI
 verified source
Sensor Knock sensor 16 12 Minimum
  • 2.4L Engine
  • SFI
 verified source
Sensor Knock sensor 22 16 Maximum
  • 2.4L Engine
  • SFI
 verified source
Sensor MAP sensor attaching screw 7 5
  • 2.4L Engine
  • SFI
 verified source
Sensor Oxygen sensor 41 30
  • 2.4L Engine
  • SFI
 verified source
Sensor Throttle position sensor screws 3 2
  • 2.4L Engine
  • SFI
 verified source
Sensor TP sensor 3 2
  • 2.4L Engine
  • SFI
 verified source
Starter Starter solenoid nut 12 9
  • 2.4L Engine
  • SFI
 verified source
Starter Starter to engine 90 66
  • 2.4L Engine
  • SFI
 verified source
Starter Field lead to solenoid terminal 9 7
  • 2.4L Engine
  • SFI
 verified source
Battery Ignition coil / Module to camshaft housing 22 16
  • 2.4L Engine
  • SFI
 verified source
Camshaft Camshaft sprocket bolts 70 52
  • 2.4L Engine
  • SFI
 verified source
Camshaft Cam housing bolts 22 16
  • 2.4L Engine
  • SFI
 verified source
Camshaft Camshaft housing bolts 15 11
  • 2.4L Engine
  • SFI
 verified source
Camshaft Camshaft sprocket to the camshaft bolt 70 52
  • 2.4L Engine
  • SFI
 verified source
Camshaft camshaft (exhaust) rear cover 14 10
  • 2.4L Engine
  • SFI
  • Rear
 verified source
Camshaft Camshaft position sensor bolt 10 7
  • 2.4L Engine
  • SFI
 verified source
Camshaft Pipe bracket to the camshaft housing 15 11
  • 2.4L Engine
  • SFI
 verified source
Camshaft Fuel rail to camshaft housing 26 19
  • 2.4L Engine
  • SFI
 verified source
Camshaft Thrust plate bolts 13 10
  • 2.4L Engine
  • SFI
 verified source
Crankshaft Compressor crankcase bolt 20 15
  • 2.4L Engine
  • SFI
 verified source
Crankshaft Crankshaft shoulder 17 13
  • 2.4L Engine
  • SFI
 verified source
Crankshaft Balance shaft 25 18 To block bolts (13mm hex)
  • 2.4L Engine
  • SFI
 verified source
Crankshaft Balance shaft 53 39 To block bolts (15mm hex)
  • 2.4L Engine
  • SFI
 verified source
Crankshaft Balance shaft 40 30 To block bolts (18mm hex)
  • 2.4L Engine
  • SFI
 verified source
Crankshaft Balance shaft 175 129 To crankshaft
  • 2.4L Engine
  • SFI
 verified source
Crankshaft Balance shaft 10 7 To housing bolts
  • 2.4L Engine
  • SFI
 verified source
Crankshaft Balance shaft 13 10 Cover nut and bolt
  • 2.4L Engine
  • SFI
 verified source
Crankshaft Balance shaft 15 11 Housing bolt
  • 2.4L Engine
  • SFI
 verified source
Crankshaft Balance shaft 13 10 Thrust plate to the balance shaft housing
  • 2.4L Engine
  • SFI
 verified source
Crankshaft Balance shaft driven sprocket 30 22
  • 2.4L Engine
  • SFI
 verified source
Crankshaft Balance shaft chain cover 13 10
  • 2.4L Engine
  • SFI
 verified source
Crankshaft Balancer to the crankshaft 175 129
  • 2.4L Engine
  • SFI
 verified source
Crankshaft Crankshaft bearing cap bolts 20 15
  • 2.4L Engine
  • SFI
 verified source
Crankshaft Rear crankshaft seal housing to block 12 9
  • 2.4L Engine
  • SFI
  • Rear
 verified source
Common rail Fuel rail to the camshaft housing bolts 26 19
  • 2.4L Engine
  • SFI
 verified source
Water pump Engine Coolant heater to coolant pump 15 11
  • 2.4L Engine
  • SFI
 verified source
Water pump Water pump to timing chain housing 26 19
  • 2.4L Engine
  • SFI
 verified source
Water pump Water pump to water pump cover bolts 14 10
  • 2.4L Engine
  • SFI
 verified source
Water pump Water pump cover to block bolts 26 19
  • 2.4L Engine
  • SFI
 verified source
Heater core Heater outlet pipe nut 25 18
  • 2.4L Engine
  • SFI
 verified source
Heater core Heater core 1 1 Cover screws
  • 2.4L Engine
  • SFI
 verified source
Heater core Heater core 1 1 Shroud screws
  • 2.4L Engine
  • SFI
 verified source
Heater core Heater core 1 1 Strap screws
  • 2.4L Engine
  • SFI
 verified source
Heater core Cover to outlet 14 10
  • 2.4L Engine
  • SFI
 verified source
Heater core Evaporator clamp screw 1 1
  • 2.4L Engine
  • SFI
 verified source
Heater core Evaporator tube at evaporator 24 18
  • 2.4L Engine
  • SFI
 verified source
Fuel/Oil cooler Transaxle cooler line bracket bolt 8 6
  • 2.4L Engine
  • SFI
 verified source
Fuel/Oil cooler Transaxle oil cooler lines to radiator 20 15 Minimum
  • 2.4L Engine
  • SFI
 verified source
Fuel/Oil cooler Transaxle oil cooler lines to radiator 40 30 Maximum
  • 2.4L Engine
  • SFI
 verified source
Coolant expansion tank Engine coolant air bleed pipe 14 10
  • 2.4L Engine
  • SFI
 verified source
Coolant expansion tank Engine coolant air bleed pipe nut 42 31
  • 2.4L Engine
  • SFI
 verified source
Coolant expansion tank Surge tank bolts 10 7
  • 2.4L Engine
  • SFI
 verified source
Coolant expansion tank Surge tank inlet hose clip 10 7
  • 2.4L Engine
  • SFI
 verified source
Coolant expansion tank Surge tank cap 4 3
  • 2.4L Engine
  • SFI
 verified source
Radiator Thermostat 14 10
  • 2.4L Engine
  • SFI
 verified source
Radiator Cooler pipe at radiator 20 15 Minimum
  • 2.4L Engine
  • SFI
 verified source
Radiator Cooler pipe at radiator 40 30 Maximum
  • 2.4L Engine
  • SFI
 verified source
Radiator Radiator outlet hose to water pump cover 14 10
  • 2.4L Engine
  • SFI
 verified source
Radiator Radiator outlet hose to engine oil pan 25 18
  • 2.4L Engine
  • SFI
 verified source
Radiator Engine cooling fan bolt 6 4
  • 2.4L Engine
  • SFI
 verified source
Air conditioning A/C compressor and condenser hose bolt 33 24
  • 2.4L Engine
  • SFI
 verified source
Air conditioning A/C compressor mounting bolts 54 40
  • 2.4L Engine
  • SFI
 verified source
Air conditioning A/C accumulator retaining clamp bolt 8 6
  • 2.4L Engine
  • SFI
 verified source
Air conditioning Accumulator bracket nut 10 7
  • 2.4L Engine
  • SFI
 verified source
Air conditioning Accumulator bracket bolt 5 4
  • 2.4L Engine
  • SFI
 verified source
Air conditioning Accumulator inlet fitting 24 18
  • 2.4L Engine
  • SFI
 verified source
Air conditioning Accumulator outlet fitting 24 18
  • 2.4L Engine
  • SFI
 verified source
Air conditioning Air distribution duct screws 2 1
  • 2.4L Engine
  • SFI
 verified source
Air conditioning Floor air outlet stud 7 5
  • 2.4L Engine
  • SFI
 verified source
Air conditioning Rear floor outlet screws 6 4
  • 2.4L Engine
  • SFI
  • Rear
 verified source
Air conditioning Air inlet assembly screws 2 1
  • 2.4L Engine
  • SFI
 verified source
Air conditioning Blower motor screws 5 4
  • 2.4L Engine
  • SFI
 verified source
Air conditioning Blower motor resistor screws 1 1
  • 2.4L Engine
  • SFI
 verified source
Air conditioning Condenser inlet fitting 16 12
  • 2.4L Engine
  • SFI
 verified source
Air conditioning Condenser outlet fitting 16 12
  • 2.4L Engine
  • SFI
 verified source
Air conditioning Condenser to radiator screws 6 4
  • 2.4L Engine
  • SFI
 verified source
Belt tensioner/Timing chains Timing chain tensioner 10 7
  • 2.4L Engine
  • SFI
 verified source
Belt tensioner/Timing chains Chain tensioner bolt 13 10
  • 2.4L Engine
  • SFI
 verified source
Belt tensioner/Timing chains Tensioner to tensioner bracket nut 54 40
  • 2.4L Engine
  • SFI
 verified source
Belt tensioner/Timing chains Tensioner nut 50 37
  • 2.4L Engine
  • SFI
 verified source
Belt tensioner/Timing chains Timing chain housing to the camshaft housings 26 19
  • 2.4L Engine
  • SFI
 verified source
Belt tensioner/Timing chains Timing chain housing to the block bolts/stud 29 21
  • 2.4L Engine
  • SFI
 verified source
Valve cover Valve body cover 24 18
  • 2.4L Engine
  • SFI
 verified source
PCM PCM retainer bolts 8 6 Minimum
  • 2.4L Engine
  • SFI
 verified source
PCM PCM retainer bolts 12 9 Maximum
  • 2.4L Engine
  • SFI
 verified source

drivetrain torque settings

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Part Description Torque (Nm) Torque (ft/lbs) Remarks Applies to
Wheel hub assembly Hub and bearing to axle bolts 60 44
  • 2.4L Engine
  • SFI
 verified source
Clutch assembly Hub and Clutch switchbearing to axle bolts 12 9
  • 2.4L Engine
  • SFI
 verified source
Clutch assembly Clutch solenoid bolt 12 9
  • 2.4L Engine
  • SFI
 verified source
Clutch assembly Case cover 24 18
  • 2.4L Engine
  • SFI
 verified source
Clutch assembly Case side cover 28 21
  • 2.4L Engine
  • SFI
 verified source
Clutch assembly Clutch pedal 23 17
  • 2.4L Engine
  • SFI
 verified source
Clutch assembly Clutch cover to flywheel bolt 20 15
  • 2.4L Engine
  • SFI
 verified source
Clutch assembly Shaft nut 16.5 12
  • 2.4L Engine
  • SFI
 verified source
Flywheel/Flex plate Flywheel 62 46
  • 2.4L Engine
  • SFI
 verified source
Transmission mount/case Upper heat shield to the manifold bolts 26 19
  • 2.4L Engine
  • SFI
 verified source
Transfer Shift control cable grommet 2 1
  • 2.4L Engine
  • SFI
 verified source
Transfer Shift lever to transaxle nut 20 15
  • 2.4L Engine
  • SFI
 verified source
Drive/Axle shaft Drive axle nut 385 284
  • 2.4L Engine
  • SFI
  • Front
 verified source

steering torque settings

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Part Description Torque (Nm) Torque (ft/lbs) Remarks Applies to
Tie rod end Tie rod end to knuckle nut 20 15 90 Degree rotation
  • 2.4L Engine
  • SFI
 verified source
Tie rod end Tie rod end to knuckle nut 20 15 180 degree rotation
  • 2.4L Engine
  • SFI
 verified source
Tie rod end Tie rod end jam nut 75 55
  • 2.4L Engine
  • SFI
 verified source
Idler arm Idler pulley bracket and bolts 50 37
  • 2.4L Engine
  • SFI
 verified source
Steering rack Steering gear 27 20
  • 2.4L Engine
  • SFI
 verified source
Steering column Steering column 22 16 Lower pinch bolt
  • 2.4L Engine
  • SFI
 verified source
Steering column Steering column 22 16 Upper pinch bolt
  • 2.4L Engine
  • SFI
 verified source
Power steering Power steering pump 75 55 Fitting
  • 2.4L Engine
  • SFI
 verified source
Power steering Power steering pump 27 20 Hose fitting nut
  • 2.4L Engine
  • SFI
 verified source
Power steering Power steering pump 75 55 End plug
  • 2.4L Engine
  • SFI
 verified source
Power steering Power steering pump 75 55 O-ring union fitting
  • 2.4L Engine
  • SFI
 verified source

exhaust torque settings

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Part Description Torque (Nm) Torque (ft/lbs) Remarks Applies to
Exhaust manifold Exhaust manifold 26 19 Upper heat shield to manifold bolts
  • 2.4L Engine
  • SFI
 verified source
Exhaust manifold Exhaust manifold 426 314 To the cylinder head nuts
  • 2.4L Engine
  • SFI
 verified source
Exhaust manifold Exhaust manifold 11 8 To cylinder head studs
  • 2.4L Engine
  • SFI
 verified source
Exhaust manifold Exhaust manifold 56 41 Brace to the exhaust manifold bolt
  • 2.4L Engine
  • SFI
 verified source
Exhaust manifold Exhaust manifold 26 19 Brace to the oil pan nuts
  • 2.4L Engine
  • SFI
 verified source
Exhaust manifold Flex decoupler joint to manifold nut 45 33
  • 2.4L Engine
  • SFI
 verified source
EGR EGR pipe to EGR adapter fasteners 26 19
  • 2.4L Engine
  • SFI
 verified source
Muffler Resonator upper attaching bolt 7 5
  • 2.4L Engine
  • SFI
 verified source
Muffler Air cleaner outlet resonator mounting screws 5 4
  • 2.4L Engine
  • SFI
 verified source
Muffler Air cleaner outlet resonator mounting screws 7 5
  • 2.4L Engine
  • SFI
 verified source
Muffler Air cleaner outlet resonator clamp 4 3
  • 2.4L Engine
  • SFI
 verified source
Muffler Air cleaner outlet resonator clamp 5 4
  • 2.4L Engine
  • SFI
 verified source
Muffler Muffler hanger to frame 16 12
  • 2.4L Engine
  • SFI
 verified source
Muffler Muffler hanger to muffler bolt 16 12
  • 2.4L Engine
  • SFI
 verified source
Muffler Muffler strap 16 12
  • 2.4L Engine
  • SFI
 verified source
Catalytic converter Catalytic converter 30 22
  • 2.4L Engine
  • SFI
 verified source

brakes torque settings

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Part Description Torque (Nm) Torque (ft/lbs) Remarks Applies to
Disc brake Bleeder screw 7 5
  • 2.4L Engine
  • SFI
  • Rear
 verified source
Disc brake Bleeder screw 13 10
  • 2.4L Engine
  • SFI
  • Front
 verified source
Brake line Brake lines at master cylinder 23 17
  • 2.4L Engine
  • SFI
 verified source
Brake line Brake hose to caliper 44 32
  • 2.4L Engine
  • SFI
 verified source
Brake pedal Pedal assembly nuts 30 22
  • 2.4L Engine
  • SFI
 verified source
Brake pedal Accelerator bracket bolt and nuts 25 18
  • 2.4L Engine
  • SFI
 verified source
Brake pedal Brake pedal to bracket 27 20
  • 2.4L Engine
  • SFI
 verified source
Brake pedal Booster to pedal bracket 27 20
  • 2.4L Engine
  • SFI
 verified source
Master cylinder Master cylinder 21 15
  • 2.4L Engine
  • SFI
 verified source
Master cylinder Wheel cylinder bolts 20 15
  • 2.4L Engine
  • SFI
 verified source
Master cylinder Brake master cylinder 24 18 Brake pipe tube nuts
  • 2.4L Engine
  • SFI
 verified source
Master cylinder Brake master cylinder 4 3 Gear cover torx head screws
  • 2.4L Engine
  • SFI
 verified source
Master cylinder Brake master cylinder 9 7 Hydraulic modulator bleeder valve
  • 2.4L Engine
  • SFI
 verified source
Master cylinder Brake master cylinder 5 4 Solenoid torx head bolr
  • 2.4L Engine
  • SFI
 verified source
Master cylinder Brake master cylinder 24 18 Master cylinder threw bolts
  • 2.4L Engine
  • SFI
 verified source
Master cylinder Brake master cylinder 5 4 Motor pack torx head screws
  • 2.4L Engine
  • SFI
 verified source
ABS Brake control 10 7
  • 2.4L Engine
  • SFI
 verified source

suspension torque settings

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Part Description Torque (Nm) Torque (ft/lbs) Remarks Applies to
Wheels Wheel nuts 140 103
  • 2.4L Engine
  • SFI
 verified source
Struts Strut tower 25 18
  • 2.4L Engine
  • SFI
 verified source
Struts Strut to knuckle nuts 180 133
  • 2.4L Engine
  • SFI
 verified source
Shock absorbers/shocks Shock absorber lower attaching bolt and nut 170 125
  • 2.4L Engine
  • SFI
 verified source
Sway bar links/Stabilizer links Stabilzer shaft to support assembly 66 49
  • 2.4L Engine
  • SFI
 verified source
Control arm Control arm to crossmember bolts 100 74 Front bushing
  • 2.4L Engine
  • SFI
 verified source
Ball joint Ball joint to steering knuckle nut 55 41
  • 2.4L Engine
  • SFI
 verified source

general torque settings

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Part Description Torque (Nm) Torque (ft/lbs) Remarks Applies to
Example of a Cavalier 3

By Kevauto- Own work, CC BY-SA 4.0


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