Toyota Avalon XX30 (2005-2012) Torque Spec Settings
IFCAR, Public domain, via Wikimedia Commons
Below you'll find the tightening torques for the Toyota Avalon XX30 in both Nm and ft/lbs. The first table contains the most-used torque settings. The tables after it contain all torque spec values I could find.
Most-used torque settings for Toyota Avalon XX30
| Part | Description | Torque (Nm) | Torque (ft/lbs) | Remarks | Applies to | |
|---|---|---|---|---|---|---|
| Oil pan | Oil pan drain plug | 36.6 | 27 | Max: 40 Nm |
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| Spark plugs | Spark plugs | 18 | 13 |
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| Intake manifold | Intake manifold | 17.6 | 13 | Max. : 21 Nm |
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To make sure these are the correct tightening torque values, you can use the data below to verify this is the right model.
Are these torque settings right for you?
- Production years: 2005 - 2012
- Generation: 3
- Type of van: car
- Model variant: Base
All Torque Settings in Tables
engine torque settings
Save to email ✉️| Part | Description | Torque (Nm) | Torque (ft/lbs) | Remarks | Applies to | |
|---|---|---|---|---|---|---|
| Oil pan | Oil pan bolts (10mm) | 9.5 | 7 |
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| Oil pan | Oil pan bolts (12mm) | 20.3 | 15 |
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| Oil pan | Oil pan (bolt A) | 10 | 7 |
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| Oil pan | Oil pan (bolts except A) | 21 | 15 |
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| Oil pan | Oil pan sub-assembly No.2 | 4 | 3 | Apply seal packing: Part no. 08826-00080 or equivalent. |
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| Oil pan | Oil pan No.2 | 10 | 7 |
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| Oil pan | Oil pan drain plug | 36.6 | 27 | Max: 40 Nm |
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| Oil pan | Oil pan baffle plate to Cylinder block sub-assembly | 10 | 7 |
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| Oil filter | Oil filter cap | 25 | 18 | Be careful that the O-ring does not get caught between the parts. The O-ring must not be twistes on the groove. |
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| Oil filter | Oil filter drain plug to oil filter cap | 13 | 10 | Be careful that the O-ring does not get caught between the parts. |
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| Oil filter | Oil strainer | 11 | 8 |
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| Oil filter | Oil strainer stud bolt to Timing chain cover sub-assembly | 4 | 3 |
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| Oil filter | Oil strainer sub-assembly No.2 to Oil pan sub-assembly | 10 | 7 |
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| Oil filter | Oil strainer sub-assembly | 4 | 3 | Use E6 torx socket wrench. |
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| Oil pressure switch | Engine oil pressure switch assembly | 21 | 15 | Apply adhesive: Part no. 08833-00080, THREE BOND 1344, LOCTITE 242 or equivalent. |
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| Oil pressure switch | Oil pressure switch | 15 | 11 | Apply adhesive: Part no. 08833-00080, THREE BOND 1344, LOCTITE 242 or equivalent. |
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| Oil dipstick | Oil level gauge guide sub-assembly No.1 and No.2 | 21 | 15 |
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| Oil feeder | Oil filler tube to automatic transaxle | 5.5 | 4 |
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| Oil pump | Oil pump (A bolts) | 20.3 | 15 |
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| Oil pump | Oil pump (B bolts) | 42 | 31 |
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| Oil pump | Oil pump cover | 10.8 | 8 | Min. : 9.1 Nm |
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| Oil pump | Oil pump pickup tube | 13.6 | 10 |
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| Oil pump | Oil pump relief valve | 49 | 36 | Use 27mm socket wrench. |
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| Oil pump | Oil pump to transaxle case | 22 | 16 | Confirm that the input shaft rotates smoothly with the manual operation after installing the oil pump |
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| Oil pump | Sub-assembly oil nozzle No.1 | 9 | 7 | Use 5mm hexagon wrench. |
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| Piston rods | Connecting rod cap to Connecting rod | 25 | 18 | Add 90°. |
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| Cylinder head | Cylinder head | 36.6 | 27 | Add 90°, then another 90°. |
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| Cylinder head | Cylinder head extra bolts (14mm) | 29.8 | 22 |
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| Cylinder head | Cylinder head sub-assembly | 36 | 27 | Ensure that no oil is on the mounting surface of the cylinder head. Use 10mm bi-hexagon wrench. |
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| Cylinder head | Cylinder head head cover sub-assembly (bolt A) | 21 | 15 |
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| Cylinder head | Cylinder head head cover sub-assembly (bolts except A) | 10 | 7 |
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| Cylinder head | Cylinder head head cover sub-assembly LH (bolt A) | 21 | 15 |
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| Cylinder head | Cylinder head head cover sub-assembly LH (bolts except A) | 10 | 7 |
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| Cylinder head | Oil pipe union (head cover side) | 57 | 42 | Remove any oil from the contact surface. |
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| Cylinder head | Oil pipe to Cylinder head sub-assembly | 10 | 7 |
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| Cylinder head | Ventilation valve to Cylinder head cover sub-assembly LH | 27 | 20 |
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| Cylinder head | Stud bolt to Cylinder head sub-assembly (bolt A and B) | 10 | 7 |
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| Cylinder head | Stud bolt to Cylinder head sub-assembly (bolt C) | 4 | 3 |
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| Cylinder head | W/ head screw plug to Cylinder head sub-assembly | 44 | 32 |
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| Cylinder head | W/ head screw plug No. 2 to Cylinder head sub-assembly | 80 | 59 |
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| Cylinder head | Main bearing cap to Cylinder block sub-assembly (16mm pointed head) | 61 | 45 |
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| Cylinder head | Main bearing cap to Cylinder block sub-assembly (14mm head) | 52 | 38 | Add 90°. |
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| Cylinder head | Cylinder block drain cock plug to Drain cock | 13 | 10 |
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| Spark plugs | Spark plugs | 18 | 13 |
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| Intake manifold | Intake manifold | 17.6 | 13 | Max. : 21 Nm |
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| Intake manifold | Intake surge tank | 28.5 | 21 |
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| Intake manifold | Intake air resonate sub-assembly | 5 | 4 |
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| Intake manifold | Intake air surge tank to Cylinder head | 21 | 15 |
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| Intake manifold | Intake air surge tank (bolt) | 18 | 13 | Use 5mm hexagon socket wrench. |
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| Intake manifold | Intake air surge tank (nut) | 16 | 12 |
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| Intake manifold | Air cleaner inlet No.1 | 5 | 4 |
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| Intake manifold | Air cleaner inlet No.2 | 5 | 4 |
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| Intake manifold | Air cleaner assembly with hose | 5 | 4 |
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| Throttle body | Throttle body | 10 | 7 |
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| Engine mounts | Engine mounting control bracket to Engine mounting bracket front No.1 LH (bolt A) | 44 | 32 |
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| Engine mounts | Engine mounting control bracket to Engine mounting bracket front No.1 LH (bolt B) | 38 | 28 |
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| Engine mounts | Engine mounting control bracket to Engine mounting bracket front No.1 LH (nut) | 23 | 17 |
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| Engine mounts | Engine mounting bracket front to automatic transaxle | 64 | 47 |
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| Engine mounts | Engine mounting bracket front No.1 LH | 54 | 40 |
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| Engine mounts | Engine mounting bracket RH | 54 | 40 |
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| Engine mounts | Engine mounting stay No.2 RH | 21 | 15 |
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| Engine mounts | Engine mounting insulators RH and LH | 95 | 70 |
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| Engine mounts | Engine mounting insulator FR | 87 | 64 |
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| Engine mounts | Transverse engine engine mounting insulator set nut | 87 | 64 |
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| Engine mounts | ECM bracket | 5.5 | 4 |
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| Engine mounts | Engine hanger No.1 to Cylinder head sub-assembly RH | 33 | 24 |
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| Engine mounts | Engine hanger No.2 to Cylinder head sub-assembly LH | 33 | 24 |
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| Engine mounts | Frame side rail plates RH and LH (bolt A) | 85 | 63 |
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| Engine mounts | Frame side rail plates RH and LH (bolt B) | 32 | 24 |
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| Engine mounts | Front suspension member brace rears RH and LH (bolt C) | 85 | 63 |
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| Engine mounts | Front suspension member brace rears RH and LH (bolt D) | 32 | 24 |
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| Engine mounts | Engine moving control rod (bolt A) | 44 | 32 |
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| Engine mounts | Engine moving control rod (bolt B) | 38 | 28 |
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| Engine mounts | Engine moving control rod (nuts) | 23 | 17 |
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| Engine mounts | Engine assembly w/ Transaxle to Body (bolt A) | 85 | 63 |
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| Engine mounts | Engine assembly w/ Transaxle to Body (bolt B) | 32 | 24 |
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| Engine mounts | Engine assembly w/ Transaxle to Front frame assembly (bolt) | 87 | 64 |
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| Engine mounts | Engine assembly w/ Transaxle to Front frame assembly (nut) | 95 | 70 |
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| Sensor | Speed sensor (NT and NC sensor) | 11 | 8 |
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| Sensor | Speed sensor front LH | 8 | 6 |
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| Sensor | Front speed sensor to Steering knucle | 8 | 6 |
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| Sensor | Front speed sensor wire harness clamp to shock absorber (bolt A) | 5 | 4 |
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| Sensor | Front speed sensor wire harness clamp to shock absorber (bolt B) | 19 | 14 |
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| Sensor | Sensor harness bracket (Bolt A) | 5 | 4 |
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| Sensor | Sensor harness bracket (Bolt B) | 19 | 14 |
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| Sensor | ATF temperature sensor | 6.6 | 5 |
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| Sensor | Air fuel ratio sensor | 44 | 32 | Use a torque wrench with a fulcrum length of 300mm (11.81in.). Torque: 40 N-m (30 ft-lb) with Special service tool (SST 09224-00010). |
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| Sensor | Oxygen sensor | 44 | 32 | Use a torque wrench with a fulcrum length of 300mm (11.81in.). Torque: 40 N-m (30 ft-lb) with Special service tool (SST 09224-00010). |
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| Sensor | Heated oxygen senson (Bank 1 Sensor 2) to Exhaust pipe assembly front | 44 | 32 |
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| Sensor | Heated oxygen senson (Bank 2 Sensor 2) to Exhaust pipe assembly front | 44 | 32 |
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| Sensor | Knock control sensor | 20 | 15 |
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| Sensor | E.F.I. engine coolant temperature sensor | 20 | 15 | Use 19mm deep socket wrench. |
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| Sensor | VVT sensor to Cylinder head cover | 10 | 7 |
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| Sensor | Yaw rate sensor to Body | 14 | 10 |
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| Alternator | Alternator to engine | 24.4 | 18 |
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| Alternator | Generator pulley | 87 | 64 | Use a torque wrench with a fulcrum length of 380mm (14.96in.). Check that the generator pulley rotates smoothly. |
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| Alternator | Generator pulley to Generator rotor assembly (100A generator) | 111 | 82 |
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| Alternator | Generator pulley w/ clutch to Generator rotor assembly | 110 | 81 |
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| Alternator | Generator pulley w/ clutch to Generator rotor assembly (For use with SST) | 87 | 64 |
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| Alternator | Generator assembly bracket | 20 | 15 |
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| Alternator | Generator assembly wire harness clamp stay | 8.4 | 6 |
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| Alternator | Generator assembly wire | 9.8 | 7 |
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| Alternator | Generator assembly to Cylinder head assembly | 43 | 32 |
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| Alternator | Generator assembly to Cylinder block assembly | 43 | 32 |
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| Alternator | Generator bracket to Cylinder block assembly | 20 | 15 |
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| Alternator | Generator wire to Generator assembly | 9.8 | 7 |
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| Alternator | Generator brush holder assembly to Generator rectifier end frame | 1.8 | 1 |
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| Alternator | Generator rear end cover to Generator rectifier end frame | 4.6 | 3 |
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| Alternator | Generator rear end cover to Generator regulator end frame | 4.6 | 3 |
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| Alternator | Generator drive end frame to Generator coil assembly | 5.8 | 4 |
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| Alternator | Generator drive end frame to Bearing retainer | 2.3 | 2 |
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| Starter | Starter assembly | 37 | 27 |
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| Starter | Starter wire | 9.8 | 7 |
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| Starter | Starter commutator end frame assembly to Motor terminal starter kit | 5.9 | 4 |
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| Starter | Starter drive housing assembly to Repair service starter kit | 7.5 | 6 |
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| Starter | Lead wire to Repair service starter kit | 9.8 | 7 |
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| Starter | Wire harness | 13 | 10 |
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| Starter | Wire harness clamp | 8.4 | 6 |
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| Starter | Shift solenoid valve SL1 to valve body assembly | 6.6 | 5 |
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| Starter | Shift solenoid valve SL2 to valve body assembly | 11 | 8 |
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| Starter | Shift solenoid valve DSL to valve body assembly | 11 | 8 |
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| Starter | Shift solenoid valve S4 to valve body assembly | 11 | 8 |
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| Starter | Shift solenoid valve SL3 and SLT to valve body assembly | 6.6 | 5 |
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| Starter | Manual valve groove to lever | 11 | 8 | Push the valve body against the accumulator piston springs and check ball body to install the valve body. |
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| Battery | Ignition coil packs (COPs) | 6.8 | 5 |
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| Battery | Ignition coil assembly | 10 | 7 |
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| Battery | Battery clamp to Body | 9 | 7 |
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| Camshaft | Camshaft sprocket bolt | 109.8 | 81 |
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| Camshaft | Main cap bolts | 61 | 45 | Add 90° |
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| Camshaft | Main cap side bolts | 51.5 | 38 |
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| Camshaft | Camshaft bearing caps | 16.3 | 12 |
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| Camshaft | Camshaft bearing cap | 10 | 7 | 1st step: 10N-m (7lb-ft). 2nd step: 16N-m (12lb-ft). |
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| Camshaft | Camshaft housing sub-assembly RH | 25 | 18 |
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| Camshaft | Camshaft housing sub-assembly LH | 25 | 18 |
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| Camshaft | Camshaft housing bolts RH | 16 | 12 |
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| Camshaft | Camshaft housing bolts LH | 16 | 12 |
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| Camshaft | Camshaft bearing cap No.1 | 24.4 | 18 |
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| Camshaft | Camshaft timing gears and No.2 chain (for RH bank) | 100 | 74 |
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| Camshaft | Camshaft timing gears and No.2 chain (for LH bank) | 100 | 74 |
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| Camshaft | Camshaft timing oil control valve assembly | 10 | 7 |
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| Camshaft | Camshaft position sensor | 10 | 7 |
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| Camshaft | Ventilation valve sub-assembly | 27 | 20 | Apply adhesive: Part no. 08833-00070. THREE BOND 1324 or equivalent. |
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| Crankshaft | Crankshaft position sensor | 10 | 7 |
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| Crankshaft | Crankshaft pulley | 288.8 | 213 |
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| Crankshaft | Crankshaft pulley to Crankshaft | 250 | 184 |
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| Crankshaft | Crankshaft pulley | 10 | 7 |
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| Crankshaft | Crankshaft pulley bolt | 250 | 184 |
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| Crankshaft | Crankshaft main bearing cap bolts | 61 | 45 |
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| Crankshaft | Crankshaft main bearing cap bolts (bolt A) | 52 | 38 |
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| Common Rail | Fuel rail | 10.8 | 8 |
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| Water pump | Water pump (10mm) | 10.8 | 8 |
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| Water pump | Water pump (12mm) | 20.3 | 15 |
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| Water pump | Water pump assembly (bolt A) | 21 | 15 |
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| Water pump | Water pump assembly (bolt B and C) | 9.1 | 7 |
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| Water pump | Water pump pulley to cylinder block | 10 | 7 |
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| Water pump | Water inlet housing | 10 | 7 | Be careful not to allow the O-ring to get caught between the parts. |
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| Water pump | Water inlet pipe | 10 | 7 |
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| Water pump | Water outlet bolts | 10 | 7 |
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| Water pump | Water outlet nuts | 10 | 7 |
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| Water pump | Water drain cock to water inlet housing | 30 | 22 | Apply adhesive: Part no. 08833-00070, THREE BOND 1324 or equivalent. |
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| Water pump | Water drain cock plug to water drainc cock | 13 | 10 |
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| Fuel/Oil cooler | Oil cooler inlet tube No.1 | 34 | 25 |
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| Fuel/Oil cooler | Oil cooler outlet tube No.1 | 34 | 25 |
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| Fuel/Oil cooler | Oil cooler tube union (outlet oil cooler union) | 27 | 20 | Coat a new O-ring with ATF, and install it to the elbow. |
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| Fuel/Oil cooler | Oil cooler tube clamp | 5.5 | 4 |
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| Fuel/Oil cooler | Oil cooler plate washer & nut | 8.3 | 6 |
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| Fuel/Oil cooler | Oil cooler pipe to Oil cooler assembly | 15 | 11 |
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| Fuel/Oil cooler | Oil cooler assembly to Radiator tank lower | 8.3 | 6 |
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| Fuel/Oil cooler | Cooler compressor to V-ribbed belt tensioner | 25 | 18 |
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| Radiator | Condenser assembly | 5.4 | 4 |
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| Radiator | Cooler condenser assembly | 5 | 4 |
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| Radiator | Radiator support upper | 7 | 5 |
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| Radiator | Hood lock assembly to radiator support upper | 8 | 6 |
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| Air conditioning | A/C compressor to engine | 21.7 | 16 |
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| Air conditioning | Cooler compressor assembly | 25 | 18 |
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| Air conditioning | Conditioner unit to the instrument panel reinforcement assembly | 9.8 | 7 |
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| Air conditioning | Instrument panel reinforcement assembly to Air conditioner unit assembly | 9.8 | 7 |
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| Air conditioning | Instrument panel reinforcement assembly to Body (driver seat) | 17 | 13 |
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| Air conditioning | Instrument panel reinforcement assembly to (passenger seat) | 6 | 4 |
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| Air conditioning | Instrument panel reinforcement assembly to (passenger seat) | 20 | 15 |
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| Air conditioning | Cooler expansion valve | 3.5 | 3 | Use 4mm hexagon wrench and 2 hexagon bolts. |
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| Air conditioning | Compressor and magnetic clutch | 25 | 18 |
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| Air conditioning | Suction hose sub-assembly | 9.8 | 7 |
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| Air conditioning | Cooler refrigerant discharge hose No.1 | 9.8 | 7 | Sufficiently apply compressor oil (ND-OIL 8 or equivalent) to a new O-ring then install. |
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| Air conditioning | Cooler evaporator sub-assembly to Cooler expansion valve | 3.5 | 3 |
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| Air conditioning | Air conditioner tube and accessory | 9.8 | 7 | Sufficiently apply compressor oil (ND-OIL 8 or equivalent) to a new O-ring then install. |
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| Belt tensioner/Timing chains | Tiiming cover | 10.8 | 8 |
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| Belt tensioner/Timing chains | Timing belt tensioner and Idler | 27.1 | 20 |
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| Belt tensioner/Timing chains | Timing chain idler | 59.7 | 44 |
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| Belt tensioner/Timing chains | Timing chain guides | 19 | 14 |
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| Belt tensioner/Timing chains | Timing chain tensioner | 19 | 14 |
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| Belt tensioner/Timing chains | Timing chain cover sub-assembly | 9.1 | 7 | Apply seal packing: Part no. 08826-00080 or equivalent. |
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| Belt tensioner/Timing chains | Timing gear cover No.2 | 6 | 4 |
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| Belt tensioner/Timing chains | Chain tensioner assembly No.1 | 10 | 7 |
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| Belt tensioner/Timing chains | Chain tensioner assembly No.2 | 21 | 15 |
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| Belt tensioner/Timing chains | Chain tensioner assembly No.3 | 21 | 15 |
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| Belt tensioner/Timing chains | Chain vibration damper No.1 | 23 | 17 |
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| Belt tensioner | Belt tensioner | 24.4 | 18 |
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| Belt tensioner | Belt idler pulley | 40.7 | 30 |
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| Belt tensioner | Motor mount (Engine side) | 80 | 59 |
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| Belt tensioner | Motor mount (Frame side) | 47.5 | 35 |
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| Belt tensioner/Timing chains | Idler pulley sub-assembly No.2 | 43 | 32 |
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| Belt tensioner/Timing chains | Idle gear No.1 to Cylinder block sub-assembly | 60 | 44 |
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| Belt tensioner/Timing chains | Idle sprocket assembly | 60 | 44 |
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| Belt tensioner/Timing chains | V-ribbed belt tensioner assembly | 43 | 32 |
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| Valve cover | Valve cover | 12.2 | 9 |
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| Fuel system | Fuel inlet pipe | 19 | 14 |
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| Fuel system | Vacuum hose clamp | 5.4 | 4 |
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| Fuel system | Fuel main tube support | 5.4 | 4 |
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| Fuel system | Fuel main tank protector lower center | 5.4 | 4 |
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| Fuel system | Fuel delivery pipe sub-assembly to Intake manifold | 21 | 15 |
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| Fuel system | Fuel tank vent tube set plate | 5.9 | 4 |
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| Fuel system | Fuel tank band sub-assembly No.1 RH to Body | 39 | 29 |
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| Fuel system | Fuel tank band sub-assembly No.1 LH to Body | 39 | 29 |
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| Fuel system | Fuel tank protector lower center to Fuel tank assembly | 5.4 | 4 |
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drivetrain torque settings
Save to email ✉️| Part | Description | Torque (Nm) | Torque (ft/lbs) | Remarks | Applies to | |
|---|---|---|---|---|---|---|
| Differential | Differential gear lube apply tube | 9.8 | 7 | Make sure to insert the pipe to the stopper. |
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| Differential | Differential ring gear | 95 | 70 | Using ATF and heater, heat the front differential ring gear to not more than 90° to 110°C (194° to 230°F). Do not install the bolts while the ring gear is hot. Tighten the bolts a little bit at a time in a diagonal pattern. |
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| Wheel hub assembly | Front wheel hub | 103 | 76 |
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| Wheel hub assembly | Rear wheel hub | 80 | 59 |
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| Wheel hub assembly | Stator shaft assembly | 9.8 | 7 | Use torx socket (T30). |
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| Wheel hub assembly | Front axle assembly LH | 210 | 155 | Only when reusing the bolts and nuts, apply a small amount of engine oil to the threads of the nuts. Be careful not to damage the drive shaft boot and speed sensor rotor. |
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| Wheel hub assembly | Front axle hub LH nut | 294 | 217 | Use socket wrench (30mm). Stake the nut after inspecting for looseness and runout through the following steps. |
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| Wheel hub assembly | Rear axle hub & bearing assembly LH | 80 | 59 |
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| Wheel hub assembly | Rear axle carrier sub-assembly to Shock Absorber | 255 | 188 |
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| Wheel hub assembly | Rear axle carrier to Rear disc brake caliper | 62 | 46 |
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| Clutch assembly | Flexplate to converter | 40.7 | 30 |
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| Clutch assembly | Magnetic clutch assembly | 18 | 13 |
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| Clutch assembly | Park/Neutral position switch assembly to manual valve shaft | 5.4 | 4 |
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| Clutch assembly | Park/Neutral position switch assembly bolts | 6.9 | 5 |
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| Clutch assembly | Drive plate | 83 | 61 |
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| Flywheel | Flywheel to converter | 40.7 | 30 |
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| Flywheel | Flywheel housing under cover to automatic transaxle | 7.8 | 6 |
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| Transmission fluid pan | Transmission pan | 8.1 | 6 |
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| Transmission fluid pan | Transmission drain plug | 20.3 | 15 |
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| Transmission fluid pan | Automatic transaxle oil pan sub-assembly | 7.8 | 6 | Apply seal packing: THREE BOND 2430 or equivalent. Tighten the bolts within 10 minutes of sealant application. Completely remove any oil or grease from the contact surface of the transaxle case and the oil pan with the gasket before installing the oil pan to the case. |
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| Transmission fluid pan | Automatic transaxle fluid drain plug | 49 | 36 |
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| Transmission mount | Bell housing bolts | 71.9 | 53 |
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| Transmission mount/case | Control cable to Body | 5 | 4 |
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| Transmission mount/case | Transmission control assembly | 13 | 10 |
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| Transmission mount/case | Transmission control cable bracket No.1 | 12 | 9 |
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| Transmission mount/case | Transmission control cable bracket No.2 | 12 | 9 |
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| Transmission mount/case | Transmission floor shift assembly | 12 | 9 |
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| Transmission mount/case | Transmission valve body assembly | 11 | 8 |
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| Transmission mount/case | Valve body oil strainer assembly | 11 | 8 | Make sure that the O-ring is not twisted or pinched. Apply sufficient ATF to the O-ring before installation. Apply ATF to the bolts. |
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| Transmission mount/case | Automatic transmission case plug | 7.4 | 5 |
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| Transmission mount/case | Speedometer driven holse (ATM) cover sub-assembly | 6.9 | 5 |
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| Transmission mount/case | Transaxle housing (Bolt A) | 25 | 18 | Apply seal packing: THREE BOND 2403 or equivalent. Tighten the bolts within 10 minutes of sealant application. |
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| Transmission mount/case | Transaxle housing (Bolt B) | 33 | 24 | Tighten the bolts within 10 minutes of sealant application. |
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| Transmission mount/case | Transaxle housing (Bolt C) | 29 | 21 | Tighten the bolts within 10 minutes of sealant application. |
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| Transmission mount/case | Transaxle housing (Bolt D) | 22 | 16 | Apply seal packing: THREE BOND 2403 or equivalent. Tighten the bolts within 10 minutes of sealant application. |
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| Transmission mount/case | Transaxle rear cover sub-assembly (Bolt A) | 18.6 | 14 | Apply liquid sealer: Part no. 08833-00080, THREE BOND 1344, LOCTITE 242 or equivalent. |
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| Transmission mount/case | Transaxle rear cover sub-assembly (Other bolt) | 24.5 | 18 |
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| Transmission mount/case | Transaxle case No.1 plug | 7.4 | 5 |
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| Transmission mount/case | Front planetary gear assembly lock nut | 280 | 207 | Assemble the washer after pressing each part, then tighten the nut to the minimum tightening torque. Be careful not to damage the differential drive pinion. |
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| Transmission mount/case | Underdrive planetary gear assembly | 9.8 | 7 | Fully engage all the discs of underdrive clutch and hub splines of the underdrive planetary gear assembly and install them securely. |
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| Transmission mount/case | Brake hub | 350 | 258 |
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| Torque converter | Torque converter drain | 20.3 | 15 |
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| Torque converter | Torque converter clutch mounting bolts | 41 | 30 | First install the green colored bolt, and then the remaining 5 bolts. |
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| Torque converter | Drive plate and torque converter clutch setting bolt | 41 | 30 | Apply adhesive: Part no. 08833-00070, THREE BOND 1324 or equivalent. First tighten the green colored bolt, then the other 5 bolts. |
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| Transfer | Control shaft lever to Control shaft | 13 | 10 |
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| Transfer | Shift control cable to Control shaft lever | 15 | 11 | If the control cable end is exclussively pushed up, the shift lever can not be adjusted. When tightening the nut, confirm that the control cable is properly stretched. |
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| Transfer | Transmission control cable assembly | 13 | 10 |
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| Transfer | Transmission wire | 5.4 | 4 | Make sure that the O-ring is not twisted, protruded, or pinched when installing the wire transmission to the transaxle case. Apply sufficient ATF to the O-ring before installation. |
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| Drive/Axle shaft | Front drive shaft assembly RH | 32 | 24 | Do not damage the boot and oil seal. Move the drive shaft assembly while keeping it level. |
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| Drive/Axle shaft | Automatic transaxle assembly (Bolt A) | 64 | 47 |
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| Drive/Axle shaft | Automatic transaxle assembly (Bolt B) | 46 | 34 |
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| Drive/Axle shaft | Automatic transaxle assembly (Nut C) | 43 | 32 |
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| Drive/Axle shaft | Automatic transaxle drain plug to Oil pan (U151E) | 49 | 36 |
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| Drive/Axle shaft | Automatic transaxle drain plug to Oil pan (U241E) | 49 | 36 |
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| Drive/Axle shaft | Drive shaft bearing bracket | 64 | 47 |
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steering torque settings
Save to email ✉️| Part | Description | Torque (Nm) | Torque (ft/lbs) | Remarks | Applies to | |
|---|---|---|---|---|---|---|
| Tie rod end | Inner tie rod | 67.8 | 50 |
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| Tie rod end | Outer tie rod | 48.8 | 36 |
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| Tie rod end | Tie rod end sub-assembly LH | 49 | 36 |
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| Tie rod end | Tie rod end to steering knuckle (castle nut) | 49 | 36 | Prevent lubricants from contacting the thread and taper portions. After tightening the castle nut, tighten additional 60° so that a cotter pin can be inserted. |
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| Tie rod end | Front tie rod end lock nut | 74 | 55 |
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| Tie rod end | Rear tie rod end lock nut | 56 | 41 |
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| Steering knuckle | Steering knuckle to Front disc brake caliper | 107 | 79 |
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| Steering knuckle | Steering knuckle to Shock absorber | 210 | 155 |
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| Steering rack | Control valve to the rack housing | 20 | 15 |
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| Steering rack | Control valve lock nut | 25 | 18 | Apply sealant (Part no. 08833-00080, THREE BOND 1344, LOCTITE 242 or equivalent) to 2 or 3 threads of the rack housing cap. |
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| Steering rack | Steering rack end sub-assembly | 58 | 43 | Use a troque wrench with a fulcrum length of 345mm (13.58in.). |
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| Steering rack | Rack housing cap | 54 | 40 |
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| Steering rack | Rack guide spring cap | 25 | 18 |
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| Steering rack | Rack guide spring cap lock nut | 48 | 35 | Use a troque wrench with a fulcrum length of 345mm (13.58in.). |
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| Steering rack | Steering right turn pressure tube | 11 | 8 | Use a troque wrench with a fulcrum length of 250mm (9.84in.). |
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| Pinion | Rack & pinion power steering gear assembly | 70 | 52 | Do not turn the nut because the nut has its own stopper. Tighten the bolt with the nut fixed. |
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| Steering column | Sliding yoke to Steering intermediate shaft | 35 | 26 |
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| Steering column | Sliding yoke to Steering column assembly | 35 | 26 |
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| Steering column | Steering column assembly set bolt | 21 | 15 |
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| Steering column | Steering column hole cover sub-assembly | 5 | 4 |
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| Steering shaft | Steering intermediate shaft assembly | 35 | 26 |
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| Steering wheel | Steering wheel set nut | 50 | 37 |
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| Steering wheel | Steering wheel pad set screw (torx screw) | 8.8 | 6 |
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| Power steering pump | Power steering to bracket | 40.7 | 30 |
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| Power steering pump | Power steering to head | 19 | 14 |
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| Power steering pump | Power steering pressure port union | 69 | 51 |
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| Power steering pump | Power steering suction port union | 12 | 9 |
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| Power steering pump | Power steering oil pressure switch to vane pump assembly | 21 | 15 |
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| Power steering pump | Vane pump assembly | 43 | 32 |
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| Power steering pump | Vane pump housing rear bolts | 22 | 16 |
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| Power steering pump | Flow control suction port union | 69 | 51 |
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| Power steering pump | Pressure feed tube union bolt | 52 | 38 |
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| Power steering pump | Pressure feed tube clamp bolt | 9.8 | 7 |
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| Power steering pump | Pressure feed tube assembly to power steering gear assembly | 22 | 16 | Use a troque wrench with a fulcrum length of 300mm (11.81in.). |
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| Power steering pump | Return tube assembly to power steering gear assembly | 22 | 16 | Use a troque wrench with a fulcrum length of 300mm (11.81in.). |
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exhaust torque settings
Save to email ✉️| Part | Description | Torque (Nm) | Torque (ft/lbs) | Remarks | Applies to | |
|---|---|---|---|---|---|---|
| Exhaust manifold | Exhaust manifold to pipe | 47.5 | 35 |
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| Exhaust manifold | Exhaust manifold | 40.7 | 30 |
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| Exhaust manifold | Exhaust manifold sub-assembly LH | 21 | 15 |
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| Exhaust manifold | Exhaust manifold sub-assembly RH | 21 | 15 |
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| Exhaust manifold | Exhaust manifold heat insulator No.2 | 8.5 | 6 |
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| Exhaust manifold | Manifold stay No.2 | 34 | 25 |
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| Exhaust manifold | Exhaust pipe support bracket No.1 | 21 | 15 |
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| Exhaust manifold | Front exhaust pipe No.1 support bracket | 33 | 24 | Be sure to install the bracket in the correct direction |
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| Exhaust manifold | Rear exhaust pipe No.1 support bracket | 33 | 24 | Be sure to install the bracket in the correct direction |
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| Exhaust manifold | Exhaust pipe support bracket to automatic transaxle | 7.8 | 6 |
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| Exhaust manifold | Exhaust pipe damper to exhaust pipe center | 19 | 14 |
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| Exhaust manifold | Exhaust pipe center to exhaust pipe tails | 43 | 32 |
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| Exhaust manifold | Exhaust pipe front to exhaust manifolds | 62 | 46 |
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| Exhaust manifold | Exhaust pipe front to exhaust pipe center | 56 | 41 |
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| Exhaust manifold | Charcoal canister assembly | 36 | 27 |
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| EGR | Exhaust EGR pipe | 19 | 14 |
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brakes torque settings
Save to email ✉️| Part | Description | Torque (Nm) | Torque (ft/lbs) | Remarks | Applies to | |
|---|---|---|---|---|---|---|
| Disc brake | Front caliper | 122 | 90 |
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| Disc brake | Front caliper banjo bolt | 29.8 | 22 |
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| Disc brake | Rear lugnut | 149.1 | 110 |
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| Disc brake | Disc brake dust cover front LH | 8.3 | 6 | Use torx wrench (T30). |
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| Disc brake | Front disc brake caliper assembly LH | 107 | 79 | Do not twist the brake hose when installing the front disc brake caliper assembly LH. |
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| Disc brake | Rear disc brake caliper assembly LH | 62 | 46 | Do not twist the brake hose when installing the rear disc brake caliper assembly LH. |
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| Disc brake | Rear disc brake cylinder mounting set bolt | 62 | 46 |
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| Disc brake | Rear disc brake cylinder side pin to Rear disc brake cylinder mounting | 43 | 32 |
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| Disc brake | Rear disc brake cylinder to Flexible hose | 29 | 21 |
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| Disc brake | Front flexible hose | 29 | 21 |
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| Disc brake | Front flexible hose and speed sensor wire harness to Shock absorber | 19 | 14 |
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| Disc brake | Rear flexible hose | 19 | 14 |
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| Disc brake | Bleeder plug | 8.3 | 6 |
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| Disc brake | Disc runout | 106 | 78 |
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| Disc brake | Rear disc brake cylinder mounting LH | 62 | 46 |
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| Disc brake | Rear disc brake caliper assembly LH | 62 | 46 |
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| Disc brake | Disc brake cylinder assembly rear LH | 43 | 32 |
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| Brake caliper | Brake caliper bracket | 107.1 | 79 |
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| Brake line | Bleed brake line | 8.3 | 6 |
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| Brake line | Brake line union nut | 15 | 11 |
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| Brake booster | Brake booster assembly | 13 | 10 | Do not damage the brake tubes and wire harness. |
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| Brake booster | Brake booster clevis lock nut | 26 | 19 |
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| Brake pedal | Brake pedal sub-assembly | 37 | 27 |
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| Brake pedal | Brake pedal support assembly to Reinforcement | 20 | 15 |
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| Brake pedal | Brake pedal support assembly to Body | 13 | 10 |
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| Brake pedal | Brake actuator with bracket | 19 | 14 | Do not damage the brake tubes and wire harness. |
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| Brake pedal | Brake actuator assembly to Actuator bracket (without vsc) | 8 | 6 |
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| Brake pedal | Brake actuator assembly to Actuator bracket (with vsc) | 5.4 | 4 |
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| Brake pedal | Brake actuator bracket to Body (without vsc) | 19 | 14 |
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| Brake pedal | Brake actuator bracket to Body (with vsc) | 19 | 14 |
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| Brake pedal | Accelerator pedal | 5.4 | 4 |
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| Brake pedal | Brake pedal support sub-assembly | 20 | 15 |
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| Master cylinder | Bleed master cylinder | 15 | 11 |
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| Master cylinder | Master cylinder sub-assembly | 13 | 10 |
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| Master cylinder | Brake master cylinder to Brake booster | 13 | 10 |
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| Master cylinder | Brake tubes to master cylinder sub-assembly | 15 | 11 |
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| Master cylinder | Brake tube No. 5 | 15 | 11 |
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| Master cylinder | Brake cylinder assembly LH | 34 | 25 |
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| Master cylinder | Front brake cylinder mounting to Steering knuckle | 107 | 79 |
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| Master cylinder | Front brake cylinder to Front brake cylinder mounting | 34 | 25 |
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| Master cylinder | Front brake cylinder to Flexible hose | 29 | 21 |
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| Parking brake | Parking lock pawl bracket | 20 | 15 |
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| Parking brake | Manual detent spring sub-assembly (Bolt A) | 20 | 15 | Make sure to install the manual detent spring and cover in this order: tighten bolt A first, then botl B. |
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| Parking brake | Manual detent spring sub-assembly (Bolt B) | 12 | 9 | Make sure to install the manual detent spring and cover in this order: tighten bolt A first, then botl B. |
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| Parking brake | Brake apply tube to transaxle case | 5.4 | 4 | The tube should be securely inserted until it reaches the stopper. |
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| Parking brake | Parking brake cable assembly No.1 (lock nut) | 5.4 | 4 |
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| Parking brake | Parking brake cable assembly No.1 (bolt) | 13 | 10 |
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| Parking brake | Parking brake cable assembly No.2 (nut) | 6 | 4 |
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| Parking brake | Parking brake cable assembly No.2 (bolt) | 8.5 | 6 |
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| Parking brake | Parking brake cable assembly No.3 (bolt A) | 8.5 | 6 |
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| Parking brake | Parking brake cable assembly No.3 (bolt B) | 6 | 4 |
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| Parking brake | Parking brake cable assembly No.3 (nut) | 6 | 4 |
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| Parking brake | Parking brake cable assembly No.3 to backing plate | 8 | 6 |
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| Parking brake | Parking brake cable assembly No.4 | 5.4 | 4 |
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| Parking brake | Parking brake switch assembly | 0.9 | 1 |
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| Parking brake | Parking brake control pedal assembly (bolt) | 39 | 29 |
|
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| Parking brake | Parking brake control pedal assembly (nut) | 39 | 29 |
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suspension torque settings
Save to email ✉️| Part | Description | Torque (Nm) | Torque (ft/lbs) | Remarks | Applies to | |
|---|---|---|---|---|---|---|
| Wheels | Front wheel axle nut | 294.2 | 217 |
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| Wheels | Front wheel set nut | 103 | 76 |
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| Wheels | Rear wheel axle nut | 215.6 | 159 |
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| Wheels | Rear wheel set nut | 103 | 76 |
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| Struts | Front upper strut nut | 80 | 59 |
|
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| Struts | Front lower strut bolts | 210.1 | 155 |
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| Struts | Rear upper strut nut | 29.8 | 22 |
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| Struts | Rear lower strut bolts | 115.2 | 85 |
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| Struts | Strut rod assembly to Rear axle carirer | 113 | 83 |
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| Struts | Strut rod to Body | 113 | 83 |
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| Shock absorbers/shocks | Shock absorber assembly front LH | 210 | 155 |
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| Shock absorbers/shocks | Shock absorber assembly rear LH | 255 | 188 |
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| Shock absorbers/shocks | Shock absorber with coil spring to Body | 39 | 29 |
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| Shock absorbers/shocks | Shock absorber with coil spring to Rear axle carrier | 255 | 188 |
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| Shock absorbers/shocks | Shock absorber with coil to Stabilizer link | 39 | 29 |
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| Shock absorbers/shocks | Shock absorber piston rod set nut | 49 | 36 |
|
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| Shock absorbers/shocks | Skid control sensor wire to Shock absorber with coil spring | 5.5 | 4 |
|
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| Stabilizer bar | Stabilizer bar bracket to Suspension member | 19 | 14 |
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| Stabilizer bar | Stabilizer bar link set nut | 74 | 55 |
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| Stabilizer bar | Stabilizer bar to Stabilizer link | 39 | 29 |
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| Sway bar links/Stabilizer links | Stabilizer frame bolt | 20.3 | 15 |
|
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| Sway bar links/Stabilizer links | Stabilizer link | 74.6 | 55 |
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| Sway bar links/Stabilizer links | Stabilizer link to shock absorber | 74 | 55 |
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| Sway bar links/Stabilizer links | Front stabilizer link assembly LH | 74 | 55 |
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| Sway bar links/Stabilizer links | Front stabilizer link assembly LH | 74 | 55 |
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| Sway bar links/Stabilizer links | Front stabilizer bracket No.1 RH | 19 | 14 |
|
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| Sway bar links/Stabilizer links | Front swaybar bracket | 20.3 | 15 |
|
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| Sway bar links/Stabilizer links | Front swaybar endlinks | 74.6 | 55 |
|
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| Sway bar links/Stabilizer links | Rear swaybar endlinks | 39.3 | 29 |
|
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| Sway bar links/Stabilizer links | Rear swaybar frame brackets | 19 | 14 |
|
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| Sway bar links/Stabilizer links | Rear stabilizer link | 19 | 14 |
|
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| Control arm | Front lower arm frame bolts | 203.4 | 150 |
|
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| Control arm | Rear control arm | 112.5 | 83 |
|
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| Control arm | Front suspension arm sub-assembly lower No.1 LH | 75 | 55 |
|
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| Control arm | Rear suspension arm sub-assembly lower No.1 LH | 100 | 74 |
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| Control arm | Rear suspension arm assembly No.1 to Rear axle carrier | 100 | 74 |
|
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| Control arm | Rear suspension arm assembly No.2 to Rear axle carrier | 100 | 74 |
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| Control arm | Rear suspension arm assembly No.2 to Lock nut | 56 | 41 |
|
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| Control arm | Rear suspension arm assembly No.2 to Height control sensor sub-assembly | 5.4 | 4 |
|
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| Control arm | Rear suspension member to Rear suspension arm assembly No.1 | 100 | 74 |
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| Control arm | Rear suspension member to Rear suspension arm assembly No.2 | 100 | 74 |
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| Control arm | Rear suspension member to Body (A and B) | 55 | 41 |
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| Control arm | Rear suspension member to Body (C) | 38 | 28 |
|
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| Control arm | Suspension support to Body | 85 | 63 |
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| Control arm | Suspension support to Piston rod | 49 | 36 |
|
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| Control arm | Lower suspension arm set bolt (front side) | 200 | 148 |
|
|
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| Control arm | Lower suspension arm set bolt (rear side) | 206 | 152 |
|
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| Ball joint | Front lower ball joint to arm | 127.4 | 94 |
|
|
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| Ball joint | Front lower ball joint to knuckle nut | 122 | 90 |
|
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|
| Ball joint | Lower ball joint to Lower suspension arm | 75 | 55 |
|
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| Ball joint | Lower ball joint assembly front LH to Steering knuckle (castle nut) | 123 | 91 |
|
|
general torque settings
Save to email ✉️| Part | Description | Torque (Nm) | Torque (ft/lbs) | Remarks | Applies to |
|---|
Kevauto, CC BY-SA 4.0, via Wikimedia Commons
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