Toyota Prius 2 (2004-2009) Torque Spec Settings

By IFCAR - Own work, Public Domain

Below you'll find the tightening torques for the Toyota Prius 2 in both Nm and ft/lbs. The first table contains the most-used torque settings. The tables after it contain all torque spec values I could find.

Most-used torque specs for Toyota Prius 2

Part Description Torque (Nm) Torque (ft/lbs) Remarks Applies to
Wheel hub assembly Front axle hub nut 216 159
unverified source

To make sure these are the correct tightening torque values, you can use the data below to verify this is the right model.

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  • Production years: 2004 - 2009
  • Generation: 2
  • Type of van: car
  • Model variant: Base

All Torque Settings in Tables

engine torque settings

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Part Description Torque (Nm) Torque (ft/lbs) Remarks Applies to
Oil pan Oil pan subassembly No.2 to Oil pan drain plug 38 28
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Oil pan Oil pan subassembly stud bolt 5 4
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Oil pan Oil pan subassembly to Cylinder block subassembly 24 18
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Oil pan Oil pan subassembly to Oil pan subassembly No.2 9 7
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Oil pan Oil pan drain plug to Oil pan No.2 38 28
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Oil pan Oil sump 9 7
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Oil filter Oil filter union to Oil pan subassembly 30 22
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Oil filter Oil filter housing 18 13
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Oil filter Oil pan subassembly to Oil strainer subassembly 11 8
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Oil pressure switch Oil pressure switch 15 11
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Oil dipstick Oil level gage guide to Intake manifold 9 7
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Oil pump Oil pump assy to Cylinder head and block 32 24 Bolt A
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Oil pump Oil pump assy to Cylinder head and block 11 8 Bolt B, C
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Oil pump Oil pump assy to Cylinder head and block 24 18 Nut D
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Oil pump Oil pump assy to Cylinder head and block 24 18 Bolt E
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Oil pump Oil pump assembly to Service hole screw plug 15 11
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Oil pump Oil pump cover to Oil pump assy 9 7 Bolt
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Oil pump Oil pump cover to Oil pump assy 10 7 Screw
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Piston rods Connecting rod cap 15 11 Step 1
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Cylinder head Cylinder head stud bolt 10 7 Bolt A
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Cylinder head Cylinder head stud bolt 4 3 Bolt B
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Cylinder head Cylinder head stud bolt 10 7 Bolt C
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Cylinder head Cylinder head stud bolt 9 7 Bolt D
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Cylinder head Cylinder head subassembly to Cylinder block subassembly 29 21 Step 1
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Cylinder head Cylinder head cover sub-assy to Cylinder head sub-assy 10 7
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Cylinder head Cylinder head w/Head taper screw plug No.1 44 32
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Cylinder head Cylinder head cover sub-assy engine wire 9 7
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Cylinder head Air cleaner assembly to Cylinder head cover subassembly 7 5
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Cylinder head Air cleaner assy to Cylinder head cover 7 5 Bolt
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Cylinder head Air cleaner assy to Cylinder head cover 3 2 Clamp
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Cylinder head Air cleaner inlet No.1 to Air cleaner assy 3 2
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Cylinder head Engine hanger to Cylinder head subassembly 9 7
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Cylinder head Oil control valve filter plug to Cylinder head 30 22
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Cylinder head Water by-pass pipe No.1 to Cylinder head subassembly 9 7
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Cylinder head Ventilation valve sub-assy to Cylinder head cover sub-assy 27 20
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Spark plugs Spark plug to Cylinder head subassembly 18 13
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Intake manifold Intake manifold to Cylinder head sub-assy 20 15
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Intake manifold Intake manifold harness clamp 9 7
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Intake manifold Air cleaner assembly to Intake manifold 3 2
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Throttle body Throttle w/ motor body assy to Intake manifold 20 15
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Throttle body Air cleaner assy to Throttle w/ motor body assy 3 2
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Engine block Cylinder block bearing cap 22 16 Step 1
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Engine block Cylinder block stud bolt 5 4
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Engine block Cylinder block engine drain cock plug 13 10
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Engine block Cylinder block water drain cock plug 35 26
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Engine block Engine relay block No. 2 to Cowl top panel sub-assy outer front 8 6
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Engine block Water by-pass pipe No.1 to Cylinder block subassembly 9 7
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Engine block Compressor assembly to Cylinder block subassembly 25 18
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Engine block Coolant heat storage tank assy to Body 19 14
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Engine block Colant heat storage tank assy to Coolant heat storage water pump 6 4
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Engine mounts Idler pulley assembly to Engine mounting bracket 40 30
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Engine mounts Engine mounting bracket RH to Engine mounting insulator RH 52 38
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Engine mounts Engine mounting bracket to Cylinder head sub-assy 55 41
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Engine mounts Engine mounting insulator bracket LH to Engine mounting insulator LH 80 59
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Engine mounts Vacuum switching valve assy No. 2 to Engine mounting insulator sub-assy 8 6
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Sensor ABS speed sensor wire harness bracket set bolt 19 14
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Sensor Air-fuel ratio sensor to Exhaust manifold 44 32
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Sensor Airbag sensor front to Body 18 13 LH Side
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Sensor Airbag sensor front to Body 9 7 RH Side
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Sensor Side airbag sensor assy to Body 9 7
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Sensor Airbag sensor rear to Body 18 13
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Sensor Cam position sensor to Cylinder head sub-assy 8 6
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Sensor Crank position sensor to Oil pump assy 8 6
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Sensor Engine coolant temperature sensor to Cylinder head sub-assy 20 15
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Sensor Front speed sensor to Steering knuckle 8 6
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Sensor Heated oxygen sensor to Exhaust pipe assy front 44 32
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Sensor Knock sensor to Cylinder block sub-assy 20 15
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Sensor Knock sensor stud bolt to Cylinder block 11 8
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Sensor Lambda sensor 44 32
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Sensor Seat position airbag sensor to Front seat 8 6
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Battery Battery negative terminal to Battery negative cable 6 4
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Battery Battery hold down clamp to Body 5 4
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Battery Battery hold down clamp to Battery tray 5 4
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Battery Engine wire No. 3 (battery negative terminal) to Battery 6 4
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Battery Fusible link block assy to Battery 6 4
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Battery Ignition coil No.1 to Cylinder head subassembly 9 7
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Battery Inverter bracket to Inverter 21 15 Bolt A
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Battery Inverter bracket to Radiator support 25 18 Bolt B
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Camshaft Camshaft to Camshaft bearing cap No.2 13 10
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Camshaft No.2 camshaft to Camshaft bearing cap No.1 23 17
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Camshaft Camshaft timing gear assembly to Camshaft 64 47
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Camshaft Camshaft timing gear to No.2 camshaft 64 47
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Camshaft Camshaft timing oil control valve assy to Cylinder block sub-assy 8 6
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Camshaft Camshaft timing chain guide rail 9 7
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Crankshaft Crankshaft central screws 128 94
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Crankshaft Crankshaft pulley 128 94
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Crankshaft Crankshaft damper sub-assy to Crankshaft 128 94
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Crankshaft Main bearing 22 16 First stage
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Crankshaft Chain vibration damper to Cylinder head subassembly 9 7
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Crankshaft Chain vibration damper to Cylinder block subassembly 9 7
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Water pump Water pump assy to Cylinder block sub-assy 11 8
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Water pump Water pump pulley to Water pump assy 15 11
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Radiator Fan motor fan 6 4
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Radiator Radiator assy fan shroud 8 6
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Radiator Radiator bleeder plug 2 1
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Radiator Radiator support to Body 5 4
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Radiator Radiator support lower LH to Radiator 5 4 Bolt A
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Radiator Radiator support lower LH to Radiator 4 3 Bolt B
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Radiator Radiator support lower RH to Radiator 5 4 Bolt A
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Radiator Radiator support lower RH to Radiator 4 3 Bolt B
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Radiator Radiator support upper LH to Radiator 5 4 Bolt A
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Radiator Radiator support upper LH to Radiator 4 3 Bolt B
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Radiator Radiator support upper RH to Radiator 5 4 Bolt A
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Radiator Radiator support upper RH to Radiator 4 3 Bolt B
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Radiator Radiator fan temperature switch 7 5
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Radiator Cooler bracket to Radiator support 20 15 Bolt A
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Radiator Cooler bracket to Suction hose 9 7 Bolt B
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Radiator Water inlet to Cylinder block sub-assy 9 7
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Air conditioning Air conditioning tube assy to Cooler evaporator sub-assy No. 1 4 3
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Air conditioning Electric inverter compressor assy to Engine 25 18
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Air conditioning Suction hose sub-assy to Electric inverter compressor assy 10 7
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Air conditioning Discharge hose sub-assy to Electric inverter compressor assy 10 7
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Air conditioning W/ receiver condenser assy cap 3 2
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Air conditioning W/ receiver condenser assy to Radiator 4 3
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Air conditioning Cooler refrigerant liquid pipe E to W/ receiver condenser assy 5 4
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Air conditioning Discharge hose sub-assy to W/ receiver condenser assy 5 4
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Belt tensioner/Timing chains Chain tensioner to Cylinder block subassembly 9 7
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Valve cover Valve cover 10 7
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PCM ECM to Instrument panel reinforcement assy 3 2
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PCM ECM to Blower assy 3 2
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Fuel system Fuel delivery pipe sub-assy to Cylinder head sub-assy 19 14 Bolt A
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Fuel system Fuel delivery pipe sub-assy to Cylinder head sub-assy 9 7 Bolt B
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Fuel system Fuel tank bracket RR to Fuel tank assy 6 4
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Fuel system Fuel tank band sub-assy No. 1 RH to Body 39 29
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Fuel system Fuel tank band sub-assy No. 1 LH to Body 39 29
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Fuel system Injection nozzle (injector) 19 14
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Fuel system Charcoal canister assy to Fuel tank assy 6 4
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Fuel system Charcoal canister filter sub-assy to Body 34 25
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Fuel system Charcoal canister vacuum switching valve to Charcoal canister assy 3 2
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Fuel system Trap w/ outlet valve canister assy to Fuel tank assy 6 4
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drivetrain torque settings

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Part Description Torque (Nm) Torque (ft/lbs) Remarks Applies to
Wheel hub assembly Front wheel hub nut 103 76
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Wheel hub assembly Rear hub nut 103 76
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Wheel hub assembly Front axle hub nut 216 159
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Wheel hub assembly Rear axle hub set bolt 61 45
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Clutch pressure plate Clutch pressure plate 20 15
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Flywheel/Flex plate Flywheel to Crankshaft 49 36 Step 1
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Flywheel/Flex plate Transmission input damper to Flywheel 20 15
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Transmission fluid pan Transaxle to Drain plug 39 29
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steering torque settings

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Part Description Torque (Nm) Torque (ft/lbs) Remarks Applies to
Tie rod end Tie rod assembly lock nut 74 55
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Tie rod end Tie rod end subassembly set nut 74 55
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Tie rod end Tie rod end subassembly to Steering knuckle 49 36
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Steering knuckle Front steering knuckle to Shock absorber 153 113
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Steering knuckle Front steering knuckle to Lower ball joint 71 52
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Steering knuckle Steering knuckle to Front axle hub 56 41
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Steering knuckle Suspension arm subassembly lower No.1 to Steering knuckle 89 66
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Steering rack Power steering rack to Steering rack end subassembly 60 44
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Steering rack Power steering rack to Steering rack end subassembly 83 61 For use without SST
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Steering rack Steering gear assembly set bolt 58 43
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Steering rack Steering gear assy to Front suspension cross member 58 43
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Steering column Steering column assembly set bolt 25 18
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Steering column Lower steering column joint 35 26
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Steering column Tilt lever bracket set screw 2 1
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Steering shaft Steering intermediate shaft to Steering gear assembly 35 26
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Steering shaft Steering intermediate shaft assy No.2 to Steering column assembly 35 26
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Steering shaft Steering intermediate shaft assy No.2 to Steering sliding yoke sub-assy 35 26
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Steering shaft Steering sliding yoke sub-assy to Steering intermediate shaft assy 35 26
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Steering wheel Steering wheel set nut 50 37
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Steering wheel Steering wheel assy to Steering column assy 50 37
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Steering wheel Steering wheel pad set screw (Torx screw) 9 7
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Steering wheel Horn button assy to Steering wheel assy 9 7
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Power steering Power steering motor set bolt 18 13
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Power steering Power steering motor assy to Steering column assembly 18 13
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Power steering Power steering ECU assy 5 4
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exhaust torque settings

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Part Description Torque (Nm) Torque (ft/lbs) Remarks Applies to
Exhaust manifold Exhaust manifold to Cylinder head subassembly 27 20
unverified source
Exhaust manifold Exhaust manifold to Exhaust manifold heat insulator No.1 8 6
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Exhaust manifold Exhaust pipe assy front to Exhaust manifold 43 32
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Exhaust manifold Exhaust pipe assy front to Exhaust pipe assy tail 43 32
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brakes torque settings

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Part Description Torque (Nm) Torque (ft/lbs) Remarks Applies to
Disc brake Front axle brake caliper 34 25
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Disc brake Rear axle brake caliper 47 35
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Disc brake Front disc brake caliper assembly to Steering knuckle 109 80
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Disc brake Bleeder plug 8 6
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Disc brake Brake actuator assembly to Brake actuator bracket No.2 18 13
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Disc brake Brake actuator assembly to Gusset assembly 8 6
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Disc brake Brake actuator assembly to Bracket 18 13
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Disc brake Brake actuator assembly to Brake actuator damper 18 13
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Disc brake Brake actuator w/ gusset assembly to Body 20 15
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Disc brake Brake actuator assembly to Brake tube clamp bracket 5 4
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Disc brake Brake actuator to Brake actuator tube assembly` 9 7
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Disc brake Brake actuator bracket to Front brake tube No.5 bracket 5 4
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Disc brake Brake actuator bracket to Tube bracket 5 4
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Brake line Brake line union nut 15 11
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Brake line Brake hose 33 24
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Brake booster Brake booster clevic lock nut 26 19
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Brake pedal Brake pedal subassembly set bolt 37 27
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Brake pedal Brake pedal support assembly to Body 13 10
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Brake pedal Brake pedal support assembly to Reinforcement 24 18
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Master cylinder Brake master cylinder to Bracket 13 10
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Master cylinder Brake master cylinder union No.1 set screw 2 1
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Master cylinder Brake master cylinder reservoir subassembly to Brake reservoir bracket 9 7
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Master cylinder Brake master cylinder reservoir cover to Cylinder head cover 9 7
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Master cylinder Brake reservoir bracket to Body 9 7
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Master cylinder Front brake cylinder mounting to Steering knuckle 109 80
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Master cylinder Front brake cylinder to Front brake cylinder mounting 34 25
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Master cylinder Front brake cylinder to Flexible hose 33 24
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Master cylinder Rear drum brake wheel cylinder to Backing plate 10 7
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Parking brake Parking brake cable lock nut 5 4
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Parking brake Parking brake cable set bolt 5 4
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Parking brake Parking brake control pedal set bolt 20 15
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Parking brake Parking brake cable assy No.1 to Body 14 10
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Parking brake Parking brake cable assy No.3 to Body 5 4 Bolt A
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Parking brake Parking brake cable assy No.3 to Body 6 4 Bolt B
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Parking brake Parking brake cable No.3 to Backing plate 8 6
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Parking brake Parking brake cable heat insulaor to Body 5 4
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Parking brake Parking brake intermediate lever adjusting nut 13 10
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suspension torque settings

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Part Description Torque (Nm) Torque (ft/lbs) Remarks Applies to
Wheels Front wheel set nut 103 76
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Wheels Rear wheel set nut 103 76
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Struts Suspension strut 39 29 On chassis
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Struts Suspension strut 153 113 On stub axle
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Shock absorbers/shocks Front axle assembly to Shock absorber assembly front 153 113
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Shock absorbers/shocks Flexible hose and speed sensor front to Shock absorber assembly front 29 21
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Shock absorbers/shocks Rear shock absorber with coil spring to Body 80 59
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Shock absorbers/shocks Rear shock absorber with coil spring to Rear axle beam 80 59
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Shock absorbers/shocks Front shock absorber piston rod nut 47 35
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Shock absorbers/shocks Rear piston rod set nut 56 41
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Stabilizer bar Rear stabilizer bar to Rear axle beam 149 110
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Stabilizer bar Front stabilizer bracket No.1 19 14
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Stabilizer bar Stabilizer bracket No.1 to Front suspension cross member 19 14
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Sway bar links/Stabilizer links Front stabilizer link assembly set nut 74 55
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Sway bar links/Stabilizer links Stabilizer link assy to Shock absorber with coil spring 74 55
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Control arm Lower suspension arm to Front suspension cross member 137 101
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Control arm Lower rear transverse control arm 137 101
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Control arm Front suspension support to Piston rod 47 35
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Control arm Front suspension support to Body 39 29
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general torque settings

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Part Description Torque (Nm) Torque (ft/lbs) Remarks Applies to
Example of a Prius 2

By TTTNIS - Own work, CC0


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