Toyota Hilux 8 (2015-on) Torque Spec Settings

Researched by Wan Wei Tay
Updated: December 09, 2023

EurovisionNim, CC BY-SA 4.0, via Wikimedia Commons

Below you'll find the tightening torques for the Toyota Hilux 8 in both Nm and ft/lbs. The first table contains the most-used torque settings. The tables after it contain all torque spec values I could find.

Most-used torque specs for Toyota Hilux 8

Part Description Torque (Nm) Torque (ft/lbs) Remarks Applies to

To make sure these are the correct tightening torque values, you can use the data below to verify this is the right model.

Are these torque settings right for you?

  • Production years: 2015 - present
  • Generation: 8
  • Type of van: pickup
  • Model variant: Base
  • Also known as: TruckMasters OX

All Torque Settings in Tables

engine torque settings

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Part Description Torque (Nm) Torque (ft/lbs) Remarks Applies to
Oil pan Oil pan drain plug to Oil pan sub-assembly 40 30
  • 1GD-FTV
verified source
Oil pan Oil pan sub-assembly to Cylinder block sub-assembly 10 7
  • 1GD-FTV
verified source
Oil pan Oil pan cover silencer to Oil pan sub-assembly 10 7
  • 1GD-FTV
verified source
Oil filter Oil filter sub-assembly to Oil filter bracket 12 9
  • 1GD-FTV
verified source
Oil pressure switch Engine oil pressure switch assembly to Oil filter bracket 10 7
  • 1GD-FTV
verified source
Oil dipstick Engine oil level dipstick guide to Intake manifold 10 7
  • 1GD-FTV
verified source
Cylinder head Cylinder head cover sub-assembly to Cylinder head sub-assembly 10 7
  • 1GD-FTV
verified source
Intake manifold Intake manifold to Cylinder head sub-assembly 23 17
  • 1GD-FTV
verified source
Intake manifold Manifold stay to Intake manifold and cylinder block sub-assembly 21 15
  • 1GD-FTV
verified source
Intake manifold Manifold stay to No.2 fuel pipe 10 7
  • 1GD-FTV
verified source
Intake manifold Vacuum control valve set to Intake manifold 10 7
  • 1GD-FTV
verified source
Intake manifold Engine wire bracket to Intake manifold 19 14
  • 1GD-FTV
verified source
Intake manifold No.4 water by-pass pipe to Intake manifold 10 7
  • 1GD-FTV
verified source
Intake manifold Mass air flow meter sub-assembly to Air cleaner cap sub-assembly 1 1
  • 1GD-FTV
verified source
Intake manifold Air cleaner case sub-assembly to Body 6 4
  • 1GD-FTV
verified source
Intake manifold Air cleaner case sub-assembly with air cleaner hose to Hose clamp 4 3
  • 1GD-FTV
verified source
Intake manifold No.1 air hose 7 5
unverified source
Intake manifold No.2 air tube 8 6
unverified source
Intake manifold No.1 injection pipe clamp to Intake manifold 10 7
  • 1GD-FTV
verified source
Intake manifold No.2 injection pipe clamp to Intake manifold 10 7
  • 1GD-FTV
verified source
Intake manifold No.2 nozzle leakage pipe assembly to Intake manifold 10 7
  • 1GD-FTV
verified source
Throttle body Diesel throttle body assembly to Intake manifold 10 7
  • 1GD-FTV
verified source
Throttle body Intercooler air tube to Diesel throttle body assembly 7 5
  • 1GD-FTV
verified source
Throttle body Emission control valve wore to throttle body assembly 10 7
unverified source
Throttle body Fuel hose bracket to Diesel throttle body assembly 7 5
  • 1GD-FTV
verified source
Engine block Cylinder block drain cock plug 13 10
  • 1GD-FTV
verified source
Engine mounts No.1 engine cover sub-assembly to No.1 engine cover bracket and No.2 engine cover bracket 21 15
  • 1GD-FTV
verified source
Engine mounts No.1 engine under cover to Body 12 9 M6 bolt
verified source
Engine mounts No.1 engine under cover to Body 28 21 M8 bolt
verified source
Engine mounts No.2 engine under cover to Body 28 21
verified source
Engine mounts No.3 engine under cover to Body 28 21 TSAM made
verified source
Engine mounts No.3 engine under cover to Body 28 21 TMT made
verified source
Engine mounts Engine cover bracket to Cylinder head sub-assembly 21 15
  • 1GD-FTV
verified source
Engine mounts Pipe clamp to Engine cover bracket 10 7
  • 1GD-FTV
verified source
Sensor Accelerator pedal sensor assembly to Body 5 4
  • 1GD-FTV
verified source
Sensor Air fuel ratio sensor to Front exhaust pipe 38 28 With SST
  • 1GD-FTV
verified source
Sensor Air fuel ratio sensor to Front exhaust pipe 44 32 Without SST
  • 1GD-FTV
verified source
Sensor Engine coolant temperature sensor to Cylinder head sub-assembly 20 15
  • 1GD-FTV
verified source
Sensor Intake air temperature sensor to Intercooler air tube 29 21
  • 1GD-FTV
verified source
Sensor Diesel turbo pressure sensor to No.3 water by-pass pipe sub-assembly 10 7
  • 1GD-FTV
verified source
Sensor Exhaust gas temperature sensor to Exhaust manifold converter sub-assembly 30 22
  • 1GD-FTV
verified source
Sensor No.2 exhaust gas temperature sensor to Exhaust manifold converter sub-assembly 30 22
  • 1GD-FTV
verified source
Sensor No.3 exhaust gas temperature sensor to Exhaust manifold converter sub-assembly 30 22
  • 1GD-FTV
verified source
Sensor No.3 exhaust gas temperature sensor to No.1 vacuum pipe 10 7
  • 1GD-FTV
verified source
Sensor Differential pressure sensor to Pipe clamp 10 7
  • 1GD-FTV
verified source
Sensor Camshaft position sensor to Cylinder head cover sub-assembly 10 7
  • 1GD-FTV
verified source
Sensor Crankshaft position sensor to Rear oil seal retainer 10 7
  • 1GD-FTV
verified source
Sensor Engine oil level sensor to Oil pan sub-assembly 12 9
  • 1GD-FTV
verified source
Sensor Oil temperature sensor to Front differential carrier assembly 30 22
verified source
Sensor Front speed sensor to Steering knuckle 9 7
verified source
Sensor Rear axle housing to Rear speed sensor 9 7
verified source
Alternator Generator assembly to Generator bracket 8 6
  • 1GD-FTV
verified source
Alternator Generator assembly to Cylinder block 43 32
  • 1GD-FTV
verified source
Alternator Retainer plate to Generator drive end frame 2 1
  • 1GD-FTV
verified source
Alternator Generator coil assembly to Generator drive end frame 6 4
  • 1GD-FTV
verified source
Alternator Generator brush holder assembly to Generator coil assembly 2 1
  • 1GD-FTV
verified source
Alternator Generator rear end cover to Generator coil assembly 5 4
  • 1GD-FTV
verified source
Alternator Generator pulley with clutch to Generator rotor assembly 111 82 For 80A type, Without SST
  • 1GD-FTV
verified source
Alternator Generator pulley with clutch to Generator rotor assembly 88 65 For 80A type, With SST
  • 1GD-FTV
verified source
Alternator Generator pulley with clutch to Generator rotor assembly 80 59 For 90A type
  • 1GD-FTV
verified source
Alternator Generator wire to Terminal B 10 7
  • 1GD-FTV
verified source
Battery Battery clamp sub-assembly to Battery clamp bolt 5 4
  • 1GD-FTV
verified source
Battery Positive cable to Positive battery terminal 5 4
  • 1GD-FTV
verified source
Battery Negative cable to Negative battery terminal 5 4
  • 1GD-FTV
verified source
Crankshaft Crankshaft position sensor harness bracket to Cylinder block sub-assembly 10 7
  • 1GD-FTV
verified source
Crankshaft Crankshaft pulley sub-assembly 137 101
unverified source
Common rail Common rail assembly 21 15
unverified source
Common rail Fuel inlet pipe sub-assembly to Common rail assembly 40 30 Without SST
  • 1GD-FTV
verified source
Common rail Fuel inlet pipe sub-assembly to Common rail assembly 31 23 With SST
  • 1GD-FTV
verified source
Water pump Engine water pump assembly to Cylinder block sub-assembly 25 18
  • 1GD-FTV
verified source
Water pump Engine water pump assembly to Cylinder block sub-assembly 13 10
  • 1GD-FTV
verified source
Water pump No.1 water by-pass pipe to Engine water pump assembly 10 7
  • 1GD-FTV
verified source
Water pump No.2 water by-pass pipe sub-assembly to Engine water pump assembly and water inlet 10 7
  • 1GD-FTV
verified source
Water pump No.3 water by-pass pipe 21 15
unverified source
Water pump Water hose sub-assembly 5 4
unverified source
Water pump Fluid coupling assembly to Engine water pump assembly 23 17
  • 1GD-FTV
verified source
Fuel/Oil cooler Oil cooler assembly to Cylinder block sub-assembly 15 11
  • 1GD-FTV
verified source
Fuel/Oil cooler Oil cooler tube bracket to Turbocharger stay 14 10
  • 1GD-FTV
  • Automatic Transmission
verified source
Intercooler No.2 air tube to Intercooler assembly 7 5
  • 1GD-FTV
verified source
Intercooler No.4 air hose to No.2 air tube and intercooler air tube 7 5
  • 1GD-FTV
verified source
Radiator Radiator assembly to Body 22 16
  • 1GD-FTV
verified source
Radiator Radiator reservoir to Radiator assembly 5 4
  • 1GD-FTV
verified source
Radiator Radiator reservoir vent plug 2 1
  • 1GD-FTV
verified source
Radiator No.1 oil reservoir bracket to Radiator assembly and fan shroud 5 4
  • 1GD-FTV
verified source
Radiator No.1 air tube to Radiator support assembly 8 6
  • 1GD-FTV
verified source
Radiator No.2 air tube to Lower radiator support assembly 8 6
  • 1GD-FTV
verified source
Radiator Intercooler assembly to Lower radiator support assembly 8 6
  • 1GD-FTV
verified source
Radiator Hood lock support sub-assembly to Upper radiator support assembly 13 10
  • 1GD-FTV
verified source
Radiator Fan to Fluid coupling assembly 6 4
  • 1GD-FTV
verified source
Radiator Suction hose sub-assembly to Water inlet 5 4
  • 1GD-FTV
verified source
Belt tensioner/Timing chains Timing chain case assembly and engine water pump assembly to Cylinder head sub-assembly and cylinder block sub-assembly 25 18 For bolts A, B and C
  • 1GD-FTV
verified source
Belt tensioner/Timing chains Timing chain case assembly and engine water pump assembly to Cylinder head sub-assembly and cylinder block sub-assembly 43 32 For bolt D
  • 1GD-FTV
verified source
Belt tensioner/Timing chains Timing chain cover sub-assembly to Timing chain case assembly 21 15
  • 1GD-FTV
verified source
Belt tensioner/Timing chains Timing chain cover plate 10 7
  • 1GD-FTV
verified source
Belt tensioner/Timing chains V-ribbed belt tensioner assembly to Timing chain cover sub-assembly 21 15
  • 1GD-FTV
verified source
Belt tensioner/Timing chains No.1 idler pulley sub-assembly to Generator bracket sub-assembly 43 32
  • 1GD-FTV
verified source
PCM No.1 ECM bracket to ECM 3 2
  • 1GD-FTV
verified source
PCM No.2 ECM bracket to ECM 3 2
  • 1GD-FTV
verified source
PCM No.1 ECM bracket to Body 6 4
  • 1GD-FTV
verified source
PCM No.2 ECM bracket to Body 8 6
  • 1GD-FTV
verified source
PCM ECM bolt (4WD control ECU) 8 6
unverified source
PCM ECM bolt (2WD) 8 6
unverified source
PCM ECM nut (4WD control ECU) 6 4
unverified source
PCM ECM nut (2WD) 6 4
unverified source
Fuel system Fuel filter cap with element 10 7
unverified source
Fuel system Fuel inlet pipe sub-assembly to Fuel supply pump assembly 48 35 Without union nut wrench
  • 1GD-FTV
verified source
Fuel system Fuel inlet pipe sub-assembly to Fuel supply pump assembly 41 30 With union nut wrench
  • 1GD-FTV
verified source
Fuel system Fuel supply pump fixing nuts 21 15
unverified source
Fuel system No.1 fuel pump bracket to supply pump assembly and cylinder block sub-assembly 21 15
unverified source
Fuel system Fuel tank band bolts 45 33
unverified source
Fuel system No.1 fuel tank protector 13 10
unverified source
Fuel system No.1 fuel tank heat insulator 6 4
unverified source
Fuel system No.1 and No.2 injection pipe sub-assembly 40 30
unverified source
Fuel system Injector holder to No.1 injector holder 10 7
  • 1GD-FTV
verified source
Fuel system No.2 nozzle holder clamp to No.1 injector holder 12 9
  • 1GD-FTV
verified source
Fuel system No.1 fuel pipe to Cylinder head cover sub-assembly 10 7
  • 1GD-FTV
verified source
Fuel system No.1 fuel pipe to Injector holder 26 19
  • 1GD-FTV
verified source
Fuel system No.3 fuel pipe to Supply pump assembly to Fuel filter 42 31 With DPF
  • 1GD-FTV
verified source
Fuel system No.4 fuel pipe sub-assembly to Supply pump assembly to Fuel filter union bolt 42 31
  • 1GD-FTV
verified source
Fuel system No.4 fuel pipe sub-assembly to Supply pump assembly to Fuel filter bolt 10 7
  • 1GD-FTV
verified source
Fuel system Nozzle leakage pipe assembly 12 9
unverified source
Fuel system Pipe harness bracket 8 6
unverified source
Fuel system Wiring harness clamp bracket to cylinder head cover sub-assembly 10 7
unverified source

drivetrain torque settings

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Part Description Torque (Nm) Torque (ft/lbs) Remarks Applies to
Differential Differential breather tube bracket to Front differential carrier assembly 13 10
verified source
Differential Front No.1 differential support to Body 105 77
verified source
Differential Front No.2 differential support to Body 105 77
verified source
Differential Front No.1 differential support to Front differential carrier assembly 186 137
verified source
Differential Front No.2 differential support to Front differential carrier assembly 160 118
verified source
Differential Front No.3 differential support to Front differential carrier assembly 108 80
verified source
Differential Front No.3 differential support to Differential mount nut 94 69
verified source
Differential Differential motor actuator assembly to Front differential tube assembly 21 15
verified source
Differential Front differential tube assembly to Differential carrier 110 81
verified source
Differential Bracket to Front differential tube assembly 19 14
verified source
Differential Front drive pinion companion flange nut 370 273
verified source
Differential Rear drive pinion nut to Rear drive pinion companion flange sub-assembly with dust deflector 457 337
verified source
Differential Rear drive pinion nut to Rear drive pinion companion flange sub-assembly with dust deflector 488 360 With differential lock
  • DANA
verified source
Differential Rear drive pinion nut to Rear drive pinion companion flange sub-assembly with dust deflector 448 330 Without differential lock
  • DANA
verified source
Differential Front differential case assembly to Differential ring gear 97 72
verified source
Differential Rear differential case to Differential ring gear 92 68
verified source
Differential Rear differential ring gear to Differential case 137 101 Without differential lock
verified source
Differential Rear differential ring gear to Differential case 175 129 Without differential lock
  • DANA
verified source
Differential Rear differential ring gear to Electronic differential lock case sub-assembly 137 101 With differential lock
verified source
Differential Rear differential ring gear to Electronic differential lock case sub-assembly 175 129 With differential lock
  • DANA
verified source
Differential Electronic differential lock case cover to Electronic differential lock case sub-assembly 5 4 With differential lock
verified source
Differential Electronic differential lock case cover to Electronic differential lock case sub-assembly 5 4 With differential lock
  • DANA
verified source
Differential Front differential carrier assembly to Drain plug 65 48
verified source
Differential Front differential carrier assembly to Filler plug 39 29
verified source
Differential Rear axle housing to Axle housing drain plug 49 36
verified source
Differential Rear axle housing to Axle housing filler plug 49 36
verified source
Differential Rear axle housing to Rear differential carrier assembly 45 33
verified source
Differential Differential bearing cap to Rear differential carrier assembly 113 83
verified source
Differential Differential bearing cap to Rear differential carrier assembly 140 103 With differential lock
  • DANA
verified source
Differential Differential bearing cap to Rear differential carrier assembly 140 103 Without differential lock
  • DANA
verified source
Differential Differential bearing cap to Rear differential bearing adjusting nut lock 13 10
verified source
Differential Differential protector to Rear differential carrier assembly 30 22 With differential lock
verified source
Differential Rear differential lock position switch to Rear differential carrier assembly 9 7
verified source
Differential Rear differential lock position switch to Rear differential carrier assembly 13 10 With differential lock
  • DANA
verified source
Differential Wiring harness connector to Rear differential carrier assembly 9 7
verified source
Differential Wiring harness connector to Rear differential carrier assembly 13 10 With differential lock
  • DANA
verified source
Wheel hub assembly Front axle hub to Front axle hub nut 199 147
  • 2WD
verified source
Wheel hub assembly Front axle shaft to Front axle shaft nut 235 173
  • 4WD
verified source
Wheel hub assembly Front axle hub inner bearing to Steering knuckle 58 43 With ball joint lock nut wrench
  • 4WD
verified source
Wheel hub assembly Front axle hub inner bearing to Steering knuckle 80 59 Without ball joint lock nut wrench
  • 4WD
verified source
Clutch assembly Clutch pedal sub-assembly to Clutch pedal support sub-assembly 26 19
verified source
Clutch assembly Clutch pedal support sub-assembly to Clutch master cylinder assembly 18 13
verified source
Clutch assembly Clutch pedal support sub-assembly to Instrument panel reinforcement 18 13
verified source
Clutch assembly Pedal stopper bolt to Pedal stopper lock nut 16 12
verified source
Clutch assembly Clutch switch assembly set nut 16 12
verified source
Clutch assembly Clutch start switch set nut 16 12
verified source
Clutch assembly Clutch master cylinder assembly set nut 18 13
verified source
Clutch assembly Clutch master cylinder assembly to Clutch release cylinder flexible tube 15 11 Without union nut wrench
verified source
Clutch assembly Clutch master cylinder assembly to Clutch release cylinder flexible tube 13 10 With union nut wrench
verified source
Clutch assembly Clutch master cylinder push rod clevis set nut 12 9 Without turn over
verified source
Clutch assembly Release cylinder bleeder plug 8 6
verified source
Clutch assembly Clutch release cylinder to Manual transmission unit assembly 12 9
verified source
Clutch assembly Clutch release cylinder assembly to Clutch release cylinder flexible tube 15 11 Without union nut wrench
verified source
Clutch assembly Clutch release cylinder assembly to Clutch release cylinder flexible tube 13 10 With union nut wrench
verified source
Clutch assembly Clutch accumulator assembly to Body 18 13
verified source
Clutch assembly Clutch accumulator assembly to Master cylinder to flexible tube 15 11 Without union nut wrench
verified source
Clutch assembly Clutch accumulator assembly to Master cylinder to flexible tube 13 10 With union nut wrench
verified source
Clutch assembly Clutch cover assembly to Flywheel sub-assembly 19 14
verified source
Flywheel/Flex plate Flywheel sub-assembly to Engine 27 20 Step 1
  • TR Engines
verified source
Flywheel/Flex plate Flywheel sub-assembly to Engine 178 131
  • KD Engines
verified source
Flywheel/Flex plate Flywheel sub-assembly to Engine 178 131
  • GD Engines
verified source
Flywheel/Flex plate Flywheel sub-assembly to Engine 123 91
  • 5L-E Engine
verified source
Transmission mount/case Release fork support to Manual transmission unit assembly 49 36
verified source
Transfer Filler plug to Transfer assembly 37 27
  • VF2CM Transfer
verified source
Transfer Drain plug to Transfer assembly 37 27
  • VF2CM Transfer
verified source
Transfer Transfer case lower protector to Transfer assembly 18 13
  • VF2CM Transfer
verified source
Transfer Ground wire to Transfer assembly 20 15
  • VF2CM Transfer
verified source
Transfer Automatic transmission assembly to Transfer assembly 24 18
  • VF2CM Transfer
verified source
Transfer Manual transmission assembly to Transfer assembly 24 18
  • VF2CM Transfer
verified source
Transfer Transfer case cover sub-assembly to Front transfer case 18 13
  • VF2CM Transfer
verified source
Transfer Output shaft companion flange sub-assembly to Transfer drive sprocket (for front side) 118 87
  • VF2CM Transfer
verified source
Transfer Output shaft companion flange sub-assembly to Rear transfer output shaft (for rear side) 127 94
  • VF2CM Transfer
verified source
Transfer Transfer extension housing to Rear transfer case 12 9
  • VF2CM Transfer
verified source
Transfer Transfer case plug to Front transfer case 19 14
  • VF2CM Transfer
verified source
Transfer No.1 transfer case plug (filler plug) to Rear transfer case 37 27
  • VF2CM Transfer
verified source
Transfer Transfer drain plug to Rear transfer case 37 27
  • VF2CM Transfer
verified source
Transfer Rear transfer case to Front transfer case 28 21
  • VF2CM Transfer
verified source
Transfer Transfer oil separator sub-assembly to Front transfer case 8 6
  • VF2CM Transfer
verified source
Transfer Transfer oil pump body sub-assembly to Front transfer case 8 6
  • VF2CM Transfer
verified source
Transfer Transfer front bearing retainer sub-assembly to Front transfer case 12 9
  • VF2CM Transfer
verified source
Transfer Shift detent ball spring plug to No.1 transfer gear shift fork 19 14
  • VF2CM Transfer
verified source
Transfer Shift detent ball spring plug to No.2 transfer gear shift fork 19 14
  • VF2CM Transfer
verified source
Transfer Transfer shift shaft stopper to Rear transfer case 19 14
  • VF2CM Transfer
verified source
Transfer Transfer shift actuator assembly to Rear transfer case 20 15
  • VF2CM Transfer
verified source
Drive/Axle shaft Rear axle housing to Rear axle shaft with backing plate 43 32
verified source
Drive/Axle shaft Front propeller shaft assembly to Front differential carrier assembly 88 65 TSAM made
verified source
Drive/Axle shaft Front propeller shaft assembly to Front differential carrier assembly 88 65 TMT made
verified source
Drive/Axle shaft Propeller shaft assembly to Rear differential carrier assembly 88 65 TSAM made
verified source
Drive/Axle shaft Propeller shaft assembly to Rear differential carrier assembly 88 65 TMT made
verified source
Drive/Axle shaft Front propeller shaft assembly to Transfer assembly 88 65 TSAM made
verified source
Drive/Axle shaft Front propeller shaft assembly to Transfer assembly 88 65 TMT made
verified source
Drive/Axle shaft Propeller shaft guard to Propeller shaft guard bracket 36 27 TSAM made
verified source
Drive/Axle shaft Propeller shaft guard to Propeller shaft guard bracket 36 27 TMT made
verified source
Drive/Axle shaft Propeller shaft guard to Body 36 27 TSAM made
verified source
Drive/Axle shaft Propeller shaft guard to Body 36 27 TMT made
verified source
Drive/Axle shaft Propeller shaft guard bracket to Body 30 22 TSAM made
verified source
Drive/Axle shaft Propeller shaft guard bracket to Body 30 22 TMT made
verified source
Drive/Axle shaft Intermediate shaft to Lock nut 128 94 TSAM made
verified source
Drive/Axle shaft Intermediate shaft to Lock nut 74 55 TMT made, For vehicle type A
  • 4WD
verified source
Drive/Axle shaft Intermediate shaft to Lock nut 102 75 TMT made, For vehicle type B
  • 4WD
verified source
Drive/Axle shaft Center support bearing to Frame crossmember 36 27 TSAM made
verified source
Drive/Axle shaft Center support bearing to Frame crossmember 36 27 TMT made
verified source

steering torque settings

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Part Description Torque (Nm) Torque (ft/lbs) Remarks Applies to
Tie rod end Tie rod end to Steering knuckle 49 36
  • 2WD
verified source
Tie rod end Tie rod end to Steering knuckle 91 67
  • 4WD
verified source
Tie rod end Tie rod end lock nut 61 45 Without SST
verified source
Tie rod end Tie rod end lock nut 45 33 With SST
verified source
Steering knuckle Front speed sensor wire harness to Steering knuckle 32 24
verified source
Steering knuckle Dust cover to Steering knuckle 8 6
  • 2WD
verified source
Steering rack Steering gear outlet return tube 25 18 Without union nut wrench
verified source
Steering rack Steering gear outlet return tube 21 15 With union nut wrench
verified source
Steering rack Pressure feed tube bracket to Power steering link assembly 28 21
verified source
Steering rack Pressure feed tube assembly to Power steering link assembly 25 18 Without union nut wrench
verified source
Steering rack Pressure feed tube assembly to Power steering link assembly 21 15 With union nut wrench
verified source
Steering rack Front suspension member to Power steering link assembly 130 96
verified source
Steering column Steering column assembly set bolt 36 27
verified source
Steering column Steering column assembly to Steering sliding with coupling yoke sub-assembly 35 26
verified source
Steering column No.1 steering column hole cover sub-assembly set bolt 5 4
verified source
Steering shaft No.2 intermediate shaft sub-assembly to Power steering link assembly 35 26
verified source
Steering shaft Steering sliding yoke to No.2 intermediate shaft assembly 35 26
verified source
Steering wheel Steering wheel set nut 50 37
verified source
Steering wheel Cruise control main switch to Steering wheel 2 1
verified source
Power steering Vane pump assembly to Engine 21 15
  • 1GR-FE
verified source
Power steering Vane pump assembly to Engine 21 15
  • GD Engines
verified source
Power steering Vane pump assembly to Engine 39 29
  • KD Engines
verified source
Power steering Vane pump assembly to Engine 21 15
  • TR Engines
verified source
Power steering Vane pump assembly to Engine 48 35
  • 5L-E Engine
verified source
Power steering Vane pump assembly set bolt and nut 63 46
  • 5L-E Engine
verified source
Power steering Vane pump assembly to Vane pump pulley 43 32
  • 5L-E Engine
verified source
Power steering Pressure feed tube assembly set union bolt 49 36
  • 1GR-FE
verified source
Power steering Pressure feed tube assembly set union bolt 49 36
  • GD Engines
verified source
Power steering Pressure feed tube assembly set union bolt 49 36
  • TR Engines
verified source
Power steering Pressure feed tube assembly set union bolt 50 37
  • 5L-E Engine
verified source
Power steering Pressure feed tube assembly set union nut 44 32 Without union nut wrench
  • KD Engines
verified source
Power steering Pressure feed tube assembly set union nut 41 30 With union nut wrench
  • KD Engines
verified source
Power steering Pressure port union 69 51
  • 1GR-FE
verified source
Power steering Pressure port union 69 51
  • GD Engines
verified source
Power steering Pressure port union 69 51
  • KD Engines
verified source
Power steering Pressure port union 69 51
  • TR Engines
verified source
Power steering Pressure port union 83 61
  • 5L-E Engine
verified source
Power steering Power steering suction port union set bolt 12 9
  • 1GR-FE
verified source
Power steering Power steering suction port union set bolt 12 9
  • GD Engines
verified source
Power steering Power steering suction port union set bolt 12 9
  • KD Engines
verified source
Power steering Power steering suction port union set bolt 13 10
  • 5L-E Engine
verified source
Power steering Front housing to Rear housing 22 16
  • 1GR-FE
verified source
Power steering Front housing to Rear housing 22 16
  • GD Engines
verified source
Power steering Front housing to Rear housing 22 16
  • KD Engines
verified source
Power steering Front housing to Rear housing 22 16
  • TR Engines
verified source
Power steering Front housing to Rear housing 24 18
  • 5L-E Engine
verified source
Power steering Vane pump oil reservoir sub-assembly to Front housing 9 7
  • TR Engines
verified source
Power steering Power steering oil pressure switch 21 15
  • 1GR-FE
  • 2WD
verified source
Power steering Power steering oil pressure switch 21 15
  • TR Engines
verified source
Power steering Power steering oil pressure switch to Vane pump assembly 21 15
  • 1GD-FTV
verified source

exhaust torque settings

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Part Description Torque (Nm) Torque (ft/lbs) Remarks Applies to
Exhaust manifold Exhaust manifold to Cylinder head sub-assembly 40 30
  • 1GD-FTV
verified source
Exhaust manifold Exhaust manifold stud bolt 10 7
  • 1GD-FTV
verified source
Exhaust manifold Front exhaust pipe assembly to Exhaust manifold converter sub-assembly 43 32
  • 1GD-FTV
verified source
Exhaust manifold Tailpipe assembly to Front exhaust pipe assembly 43 32
  • 1GD-FTV
verified source
Exhaust manifold No.1 injector holder to Exhaust manifold 43 32
  • 1GD-FTV
verified source
Exhaust manifold No.1 exhaust manifold heat insulator to Exhaust manifold 12 9 With DPF
  • 1GD-FTV
verified source
Exhaust manifold No.1 exhaust manifold heat insulator to Exhaust manifold 12 9 Without DPF
  • 1GD-FTV
verified source
Exhaust manifold No.2 exhaust manifold heat insulator to No.1 injector holder 10 7
  • 1GD-FTV
verified source
Turbo Turbocharger sub-assembly to Exhaust manifold 73 54
  • 1GD-FTV
verified source
Turbo Turbocharger nozzle vane control actuator to Compressor housing 12 9
  • 1GD-FTV
verified source
Turbo Turbocharger stay to Turbocharger sub-assembly and cylinder block sub-assembly 24 18
  • 1GD-FTV
verified source
Turbo Wire harness to Turbocharger stay 19 14
  • 1GD-FTV
verified source
Turbo Turbo oil inlet pipe sub-assembly to Turbocharger sub-assembly and cylinder block sub-assembly nut 13 10
  • 1GD-FTV
verified source
Turbo Turbo oil inlet pipe sub-assembly to Turbocharger sub-assembly and cylinder block sub-assembly union bolt 36 27
  • 1GD-FTV
verified source
Turbo Turbo oil outlet pipe to Turbocharger sub-assembly 12 9
  • 1GD-FTV
verified source
Turbo Turbo water pipe sub-assembly to Turbocharger sub-assembly 13 10
  • 1GD-FTV
verified source
Turbo Compressor inlet elbow to Turbocharger sub-assembly 21 15
  • 1GD-FTV
verified source
Turbo Compressor outlet elbow to Turbocharger sub-assembly 21 15
  • 1GD-FTV
verified source
Turbo No.1 turbo insulator to Exhaust manifold and turbocharger sub-assembly 12 9 With DPF
  • 1GD-FTV
verified source
Turbo No.1 turbo insulator to Exhaust manifold and turbocharger sub-assembly 12 9 Without DPF
  • 1GD-FTV
verified source
EGR No.1 EGR pipe sub-assembly to Exhaust manifold and EGR valve adapter 29 21
  • 1GD-FTV
verified source
EGR No.1 EGR pipe sub-assembly to Vacuum transmitting pipe sub-assembly 10 7
  • 1GD-FTV
verified source
EGR No.3 water by-pass pipe sub-assembly to No.1 EGR cooler 10 7
  • 1GD-FTV
verified source
EGR No.1 EGR cooler and No.2 EGR valve assembly to Intake manifold 21 15
  • 1GD-FTV
verified source
EGR No.1 EGR cooler to No.2 EGR valve assembly 25 18
  • 1GD-FTV
verified source
EGR No.2 EGR valve assembly stud bolt 10 7
  • 1GD-FTV
verified source
EGR No.2 EGR valve assembly to No.1 EGR cooler 25 18
  • 1GD-FTV
verified source
EGR EGR valve adapter to No.2 EGR valve assembly 25 18
  • 1GD-FTV
verified source
EGR Electric EGR control valve assembly to No.2 EGR valve assembly 25 18
  • 1GD-FTV
verified source
EGR No.2 EGR pipe to Electric EGR control valve assembly 29 21
  • 1GD-FTV
verified source
EGR EGR valve bracket to Electric EGR control valve assembly 21 15
  • 1GD-FTV
verified source
Catalytic converter Exhaust pipe clamp to Exhaust manifold converter sub-assembly 18 13 With DPF
  • 1GD-FTV
verified source
Catalytic converter Exhaust pipe clamp to Exhaust manifold converter sub-assembly 18 13 Without DPF
  • 1GD-FTV
verified source
Catalytic converter Exhaust pipe support stay to Cylinder block sub-assembly and exhaust manifold converter sub-assembly 38 28 With DPF
  • 1GD-FTV
verified source
Catalytic converter Exhaust pipe support stay to Cylinder block sub-assembly and exhaust manifold converter sub-assembly 38 28 Without DPF
  • 1GD-FTV
verified source
Catalytic converter No.2 exhaust pipe support stay t o Cylinder block sub-assembly and exhaust manifold converter sub-assembly 38 28 With DPF
  • 1GD-FTV
verified source
Catalytic converter No.2 exhaust pipe support stay t o Cylinder block sub-assembly and exhaust manifold converter sub-assembly 38 28 Without DPF
  • 1GD-FTV
verified source
Catalytic converter No.1 vacuum pipe to Exhaust manifold converter sub-assembly 48 35 With DPF
  • 1GD-FTV
verified source
Catalytic converter No.2 vacuum pipe to Exhaust manifold converter sub-assembly 48 35 With DPF
  • 1GD-FTV
verified source

brakes torque settings

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Part Description Torque (Nm) Torque (ft/lbs) Remarks Applies to
Disc brake Disc brake cylinder assembly to Front disc brake cylinder mounting 34 25
  • 2WD
verified source
Disc brake Steering knuckle to Front disc brake cylinder 160 118
  • 2WD
verified source
Disc brake Steering knuckle to Front disc brake cylinder 197 145
  • 4WD
verified source
Disc brake Rear wheel brake cylinder assembly to Backing plate 10 7 TSAM made
  • 2WD
verified source
Disc brake Rear wheel brake cylinder assembly to Backing plate 10 7 TMT made
  • 2WD
verified source
Disc brake Rear wheel brake cylinder assembly to Backing plate 10 7 TSAM made
  • 4WD
verified source
Disc brake Rear wheel brake cylinder assembly to Backing plate 12 9 TMT made
  • 4WD
verified source
Disc brake Front disc brake bleeder plug 8 6
  • 2WD
verified source
Disc brake Front disc brake bleeder plug to Disc brake cylinder assembly 11 8
  • 4WD
verified source
Disc brake Rear brake drum bleeder plug to Rear wheel brake cylinder assembly 11 8 TSAM made
  • 2WD
verified source
Disc brake Rear brake drum bleeder plug to Rear wheel brake cylinder assembly 11 8 TMT made
  • 2WD
verified source
Disc brake Rear brake drum bleeder plug to Rear wheel brake cylinder assembly 11 8 TSAM made
  • 4WD
verified source
Disc brake Rear brake drum bleeder plug to Rear wheel brake cylinder assembly 10 7 TMT made
  • 4WD
verified source
Disc brake Brake actuator assembly to Brake actuator bracket 5 4 With VSC
verified source
Disc brake Brake actuator assembly to Brake actuator bracket 5 4 Without VSC
verified source
Disc brake Brake actuator assembly with bracket to Body 19 14 With VSC
verified source
Disc brake Brake actuator assembly with bracket to Body 19 14 Without VSC
verified source
Brake line Front flexible hose to Disc brake cylinder assembly 29 21
  • 2WD
verified source
Brake line Front flexible hose to Absorber bracket 29 21
  • 2WD
verified source
Brake line Brake tube to Front flexible hose 15 11 Without union nut wrench
  • 2WD
verified source
Brake line Brake tube to Front flexible hose 13 10 With union nut wrench
  • 2WD
verified source
Brake line Rear brake tube flexible hose to Brake tube 15 11 Without union nut wrench, With ABS
  • 2WD
verified source
Brake line Rear brake tube flexible hose to Brake tube 13 10 With union nut wrench, With ABS
  • 2WD
verified source
Brake line Rear brake tube flexible hose to Brake tube 15 11 Without union nut wrench, Without ABS
  • 2WD
verified source
Brake line Rear brake tube flexible hose to Brake tube 13 10 With union nut wrench, Without ABS
  • 2WD
verified source
Brake line With union nut wrench, Without ABS 15 11 Without union nut wrench
  • 4WD
verified source
Brake line Rear brake tube flexible hose to Brake tube 13 10 With union nut wrench
  • 2WD
verified source
Brake line Rear brake tube flexible hose to 3-way 23 17 Without ABS
  • 2WD
verified source
Brake line No.5 flexible hose bracket 13 10 With ABS
  • 2WD
verified source
Brake line No.5 flexible hose bracket 13 10
  • 4WD
verified source
Brake line No.5 flexible hose bracket to Body 29 21 With ABS
  • 2WD
verified source
Brake line No.5 flexible hose bracket to Body 29 21
  • 4WD
verified source
Brake line No.6 flexible hose bracket to Rear axle housing 29 21 With ABS
  • 2WD
verified source
Brake line No.6 flexible hose bracket to Rear axle housing 29 21
  • 4WD
verified source
Brake line Front No.1 wheel cylinder tube to Brake tube 15 11 Without union nut wrench
  • 4WD
verified source
Brake line Front No.1 wheel cylinder tube to Brake tube 13 10 With union nut wrench
  • 4WD
verified source
Brake line Front No.1 wheel cylinder tube to Disc brake cylinder assembly 15 11 Without union nut wrench
  • 4WD
verified source
Brake line Front No.1 wheel cylinder tube to Disc brake cylinder assembly 13 10 With union nut wrench
  • 4WD
verified source
Brake line Brake actuator assembly to Brake tube (from master cylinder) 20 15 Without union nut wrench, With VSC
verified source
Brake line Brake actuator assembly to Brake tube (from master cylinder) 17 13 With union nut wrench, With VSC
verified source
Brake line Brake actuator assembly to Brake tube (to wheel cylinder) 15 11 Without union nut wrench, With VSC
verified source
Brake line Brake actuator assembly to Brake tube (to wheel cylinder) 13 10 With union nut wrench, With VSC
verified source
Brake line Brake actuator assembly to Brake tube 15 11 Without union nut wrench, Without VSC
verified source
Brake line Brake actuator assembly to Brake tube 13 10 With union nut wrench, Without VSC
verified source
Parking brake Parking brake cable set bolt 9 7
verified source
Parking brake No.3 parking brake cable assembly to Leaf spring 14 10
verified source

suspension torque settings

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Part Description Torque (Nm) Torque (ft/lbs) Remarks Applies to
Wheels Axle hub nut 152 112 Steel wheel
  • 2WD
verified source
Wheels Axle hub nut 121 89 Aluminium wheel
  • 2WD
verified source
Wheels Axle hub nut 105 77
  • 4WD
verified source
Spring Lower suspension arm to Front spring bumper 23 17 With SST
  • 2WD
verified source
Spring Lower suspension arm to Front spring bumper 31 23 Without SST
  • 2WD
verified source
Spring Front spring bumper to Frame 25 18 With SST
  • 4WD
verified source
Spring Front spring bumper to Frame 31 23 Without SST
  • 4WD
verified source
Spring Rear spring bumper to Frame 32 24
  • 2WD
verified source
Spring U-bolt to Rear spring U bolt seat sub-assembly 68 50
verified source
Spring Rear spring bracket pin to Rear spring pin set bolt 25 18
  • 2WD
verified source
Spring Rear spring pin bolt to Leaf spring 120 89
  • 2WD
verified source
Spring Rear spring pin bolt to Leaf spring 120 89
  • 4WD
verified source
Spring Leaf spring to Rear spring center bolt 42 31
verified source
Spring Rear spring shackle to Leaf spring 60 44
verified source
Spring Rear leaf spring assembly LH to Rear height control sensor subassembly LH 8 6
verified source
Shock absorbers/shocks Front shock absorber with coil spring to Lower arm 110 81
verified source
Shock absorbers/shocks Front shock absorber with coil spring to Body 26 19 With long offset wrench
verified source
Shock absorbers/shocks Front shock absorber with coil spring to Body 40 30 Without long offset wrench
verified source
Shock absorbers/shocks Front shock absorber with coil spring to Front flexible hose 29 21
  • 2WD
verified source
Shock absorbers/shocks Rear shock absorber to Spring U bolt seat sub-assembly 105 77
  • 2WD
verified source
Shock absorbers/shocks Rear shock absorber to Rear axle housing 105 77
  • 4WD
verified source
Shock absorbers/shocks Rear shock absorber to Frame 105 77
verified source
Stabilizer bar Front stabilizer bracket to Body 48 35
verified source
Sway bar links/Stabilizer links Front stabilizer bar link to Lower arm 78 58
  • 2WD
verified source
Sway bar links/Stabilizer links Front stabilizer bar link to Steering knuckle 70 52
  • 4WD
verified source
Sway bar links/Stabilizer links Front stabilizer bar to Stabilizer link 27 20
  • 2WD
verified source
Sway bar links/Stabilizer links Front stabilizer bar to Stabilizer link 70 52
  • 4WD
verified source
Control arm Front lower No.1 suspension arm to Steering knuckle 160 118
verified source
Control arm Front lower suspension arm to Frame 210 155
  • 2WD
verified source
Control arm Front lower suspension arm to Frame 185 136
  • 4WD
verified source
Control arm Front lower suspension arm to Front lower arm shaft boot protector 30 22
  • 4WD
verified source
Control arm Front upper arm to Steering knuckle 110 81
verified source
Control arm Front upper arm to Frame 85 63
  • 2WD
verified source
Control arm Front upper arm to Frame 115 85
  • 4WD
verified source
Control arm Front suspension support to Piston rod 12 9 With ball joint lock nut wrench
verified source
Control arm Front suspension support to Piston rod 18 13 Without ball joint lock nut wrench
verified source
Ball joint Front lower ball joint attachment to Front lower ball joint assembly 140 103
verified source
Ball joint Front lower ball joint attachment to Steering knuckle 160 118
verified source

general torque settings

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Part Description Torque (Nm) Torque (ft/lbs) Remarks Applies to
Example of a Hilux 8

By Vauxford - Own work, CC BY-SA 4.0


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