Toyota Hilux 8 (2015-on) Torque Spec Settings

Below you'll find the tightening torques for the Toyota Hilux 8 in both Nm and ft/lbs. The first table contains the most-used torque settings. The tables after it contain all torque spec values I could find.

Most-used torque specs for Toyota Hilux 8

Part	Description	Torque (Nm)	Torque (ft/lbs)	Remarks	Applies to

To make sure these are the correct tightening torque values, you can use the data below to verify this is the right model.

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All Torque Settings in Tables

Part	Description	Torque (Nm)	Torque (ft/lbs)	Remarks	Applies to
Oil pan	Oil pan drain plug to Oil pan sub-assembly	40	30		1GD-FTV
Oil pan	Oil pan sub-assembly to Cylinder block sub-assembly	10	7		1GD-FTV
Oil pan	Oil pan cover silencer to Oil pan sub-assembly	10	7		1GD-FTV
Oil filter	Oil filter sub-assembly to Oil filter bracket	12	9		1GD-FTV
Oil pressure switch	Engine oil pressure switch assembly to Oil filter bracket	10	7		1GD-FTV
Oil dipstick	Engine oil level dipstick guide to Intake manifold	10	7		1GD-FTV
Cylinder head	Cylinder head cover sub-assembly to Cylinder head sub-assembly	10	7		1GD-FTV
Intake manifold	Intake manifold to Cylinder head sub-assembly	23	17		1GD-FTV
Intake manifold	Manifold stay to Intake manifold and cylinder block sub-assembly	21	15		1GD-FTV
Intake manifold	Manifold stay to No.2 fuel pipe	10	7		1GD-FTV
Intake manifold	Vacuum control valve set to Intake manifold	10	7		1GD-FTV
Intake manifold	Engine wire bracket to Intake manifold	19	14		1GD-FTV
Intake manifold	No.4 water by-pass pipe to Intake manifold	10	7		1GD-FTV
Intake manifold	Mass air flow meter sub-assembly to Air cleaner cap sub-assembly	1	1		1GD-FTV
Intake manifold	Air cleaner case sub-assembly to Body	6	4		1GD-FTV
Intake manifold	Air cleaner case sub-assembly with air cleaner hose to Hose clamp	4	3		1GD-FTV
Intake manifold	No.1 air hose	7	5
Intake manifold	No.2 air tube	8	6
Intake manifold	No.1 injection pipe clamp to Intake manifold	10	7		1GD-FTV
Intake manifold	No.2 injection pipe clamp to Intake manifold	10	7		1GD-FTV
Intake manifold	No.2 nozzle leakage pipe assembly to Intake manifold	10	7		1GD-FTV
Throttle body	Diesel throttle body assembly to Intake manifold	10	7		1GD-FTV
Throttle body	Intercooler air tube to Diesel throttle body assembly	7	5		1GD-FTV
Throttle body	Emission control valve wore to throttle body assembly	10	7
Throttle body	Fuel hose bracket to Diesel throttle body assembly	7	5		1GD-FTV
Engine block	Cylinder block drain cock plug	13	10		1GD-FTV
Engine mounts	No.1 engine cover sub-assembly to No.1 engine cover bracket and No.2 engine cover bracket	21	15		1GD-FTV
Engine mounts	No.1 engine under cover to Body	12	9	M6 bolt
Engine mounts	No.1 engine under cover to Body	28	21	M8 bolt
Engine mounts	No.2 engine under cover to Body	28	21
Engine mounts	No.3 engine under cover to Body	28	21	TSAM made
Engine mounts	No.3 engine under cover to Body	28	21	TMT made
Engine mounts	Engine cover bracket to Cylinder head sub-assembly	21	15		1GD-FTV
Engine mounts	Pipe clamp to Engine cover bracket	10	7		1GD-FTV
Sensor	Accelerator pedal sensor assembly to Body	5	4		1GD-FTV
Sensor	Air fuel ratio sensor to Front exhaust pipe	38	28	With SST	1GD-FTV
Sensor	Air fuel ratio sensor to Front exhaust pipe	44	32	Without SST	1GD-FTV
Sensor	Engine coolant temperature sensor to Cylinder head sub-assembly	20	15		1GD-FTV
Sensor	Intake air temperature sensor to Intercooler air tube	29	21		1GD-FTV
Sensor	Diesel turbo pressure sensor to No.3 water by-pass pipe sub-assembly	10	7		1GD-FTV
Sensor	Exhaust gas temperature sensor to Exhaust manifold converter sub-assembly	30	22		1GD-FTV
Sensor	No.2 exhaust gas temperature sensor to Exhaust manifold converter sub-assembly	30	22		1GD-FTV
Sensor	No.3 exhaust gas temperature sensor to Exhaust manifold converter sub-assembly	30	22		1GD-FTV
Sensor	No.3 exhaust gas temperature sensor to No.1 vacuum pipe	10	7		1GD-FTV
Sensor	Differential pressure sensor to Pipe clamp	10	7		1GD-FTV
Sensor	Camshaft position sensor to Cylinder head cover sub-assembly	10	7		1GD-FTV
Sensor	Crankshaft position sensor to Rear oil seal retainer	10	7		1GD-FTV
Sensor	Engine oil level sensor to Oil pan sub-assembly	12	9		1GD-FTV
Sensor	Oil temperature sensor to Front differential carrier assembly	30	22
Sensor	Front speed sensor to Steering knuckle	9	7
Sensor	Rear axle housing to Rear speed sensor	9	7
Alternator	Generator assembly to Generator bracket	8	6		1GD-FTV
Alternator	Generator assembly to Cylinder block	43	32		1GD-FTV
Alternator	Retainer plate to Generator drive end frame	2	1		1GD-FTV
Alternator	Generator coil assembly to Generator drive end frame	6	4		1GD-FTV
Alternator	Generator brush holder assembly to Generator coil assembly	2	1		1GD-FTV
Alternator	Generator rear end cover to Generator coil assembly	5	4		1GD-FTV
Alternator	Generator pulley with clutch to Generator rotor assembly	111	82	For 80A type, Without SST	1GD-FTV
Alternator	Generator pulley with clutch to Generator rotor assembly	88	65	For 80A type, With SST	1GD-FTV
Alternator	Generator pulley with clutch to Generator rotor assembly	80	59	For 90A type	1GD-FTV
Alternator	Generator wire to Terminal B	10	7		1GD-FTV
Battery	Battery clamp sub-assembly to Battery clamp bolt	5	4		1GD-FTV
Battery	Positive cable to Positive battery terminal	5	4		1GD-FTV
Battery	Negative cable to Negative battery terminal	5	4		1GD-FTV
Crankshaft	Crankshaft position sensor harness bracket to Cylinder block sub-assembly	10	7		1GD-FTV
Crankshaft	Crankshaft pulley sub-assembly	137	101
Common rail	Common rail assembly	21	15
Common rail	Fuel inlet pipe sub-assembly to Common rail assembly	40	30	Without SST	1GD-FTV
Common rail	Fuel inlet pipe sub-assembly to Common rail assembly	31	23	With SST	1GD-FTV
Water pump	Engine water pump assembly to Cylinder block sub-assembly	25	18		1GD-FTV
Water pump	Engine water pump assembly to Cylinder block sub-assembly	13	10		1GD-FTV
Water pump	No.1 water by-pass pipe to Engine water pump assembly	10	7		1GD-FTV
Water pump	No.2 water by-pass pipe sub-assembly to Engine water pump assembly and water inlet	10	7		1GD-FTV
Water pump	No.3 water by-pass pipe	21	15
Water pump	Water hose sub-assembly	5	4
Water pump	Fluid coupling assembly to Engine water pump assembly	23	17		1GD-FTV
Fuel/Oil cooler	Oil cooler assembly to Cylinder block sub-assembly	15	11		1GD-FTV
Fuel/Oil cooler	Oil cooler tube bracket to Turbocharger stay	14	10		1GD-FTV Automatic Transmission
Intercooler	No.2 air tube to Intercooler assembly	7	5		1GD-FTV
Intercooler	No.4 air hose to No.2 air tube and intercooler air tube	7	5		1GD-FTV
Radiator	Radiator assembly to Body	22	16		1GD-FTV
Radiator	Radiator reservoir to Radiator assembly	5	4		1GD-FTV
Radiator	Radiator reservoir vent plug	2	1		1GD-FTV
Radiator	No.1 oil reservoir bracket to Radiator assembly and fan shroud	5	4		1GD-FTV
Radiator	No.1 air tube to Radiator support assembly	8	6		1GD-FTV
Radiator	No.2 air tube to Lower radiator support assembly	8	6		1GD-FTV
Radiator	Intercooler assembly to Lower radiator support assembly	8	6		1GD-FTV
Radiator	Hood lock support sub-assembly to Upper radiator support assembly	13	10		1GD-FTV
Radiator	Fan to Fluid coupling assembly	6	4		1GD-FTV
Radiator	Suction hose sub-assembly to Water inlet	5	4		1GD-FTV
Belt tensioner/Timing chains	Timing chain case assembly and engine water pump assembly to Cylinder head sub-assembly and cylinder block sub-assembly	25	18	For bolts A, B and C	1GD-FTV
Belt tensioner/Timing chains	Timing chain case assembly and engine water pump assembly to Cylinder head sub-assembly and cylinder block sub-assembly	43	32	For bolt D	1GD-FTV
Belt tensioner/Timing chains	Timing chain cover sub-assembly to Timing chain case assembly	21	15		1GD-FTV
Belt tensioner/Timing chains	Timing chain cover plate	10	7		1GD-FTV
Belt tensioner/Timing chains	V-ribbed belt tensioner assembly to Timing chain cover sub-assembly	21	15		1GD-FTV
Belt tensioner/Timing chains	No.1 idler pulley sub-assembly to Generator bracket sub-assembly	43	32		1GD-FTV
PCM	No.1 ECM bracket to ECM	3	2		1GD-FTV
PCM	No.2 ECM bracket to ECM	3	2		1GD-FTV
PCM	No.1 ECM bracket to Body	6	4		1GD-FTV
PCM	No.2 ECM bracket to Body	8	6		1GD-FTV
PCM	ECM bolt (4WD control ECU)	8	6
PCM	ECM bolt (2WD)	8	6
PCM	ECM nut (4WD control ECU)	6	4
PCM	ECM nut (2WD)	6	4
Fuel system	Fuel filter cap with element	10	7
Fuel system	Fuel inlet pipe sub-assembly to Fuel supply pump assembly	48	35	Without union nut wrench	1GD-FTV
Fuel system	Fuel inlet pipe sub-assembly to Fuel supply pump assembly	41	30	With union nut wrench	1GD-FTV
Fuel system	Fuel supply pump fixing nuts	21	15
Fuel system	No.1 fuel pump bracket to supply pump assembly and cylinder block sub-assembly	21	15
Fuel system	Fuel tank band bolts	45	33
Fuel system	No.1 fuel tank protector	13	10
Fuel system	No.1 fuel tank heat insulator	6	4
Fuel system	No.1 and No.2 injection pipe sub-assembly	40	30
Fuel system	Injector holder to No.1 injector holder	10	7		1GD-FTV
Fuel system	No.2 nozzle holder clamp to No.1 injector holder	12	9		1GD-FTV
Fuel system	No.1 fuel pipe to Cylinder head cover sub-assembly	10	7		1GD-FTV
Fuel system	No.1 fuel pipe to Injector holder	26	19		1GD-FTV
Fuel system	No.3 fuel pipe to Supply pump assembly to Fuel filter	42	31	With DPF	1GD-FTV
Fuel system	No.4 fuel pipe sub-assembly to Supply pump assembly to Fuel filter union bolt	42	31		1GD-FTV
Fuel system	No.4 fuel pipe sub-assembly to Supply pump assembly to Fuel filter bolt	10	7		1GD-FTV
Fuel system	Nozzle leakage pipe assembly	12	9
Fuel system	Pipe harness bracket	8	6
Fuel system	Wiring harness clamp bracket to cylinder head cover sub-assembly	10	7

Part	Description	Torque (Nm)	Torque (ft/lbs)	Remarks	Applies to
Differential	Differential breather tube bracket to Front differential carrier assembly	13	10
Differential	Front No.1 differential support to Body	105	77
Differential	Front No.2 differential support to Body	105	77
Differential	Front No.1 differential support to Front differential carrier assembly	186	137
Differential	Front No.2 differential support to Front differential carrier assembly	160	118
Differential	Front No.3 differential support to Front differential carrier assembly	108	80
Differential	Front No.3 differential support to Differential mount nut	94	69
Differential	Differential motor actuator assembly to Front differential tube assembly	21	15
Differential	Front differential tube assembly to Differential carrier	110	81
Differential	Bracket to Front differential tube assembly	19	14
Differential	Front drive pinion companion flange nut	370	273
Differential	Rear drive pinion nut to Rear drive pinion companion flange sub-assembly with dust deflector	457	337
Differential	Rear drive pinion nut to Rear drive pinion companion flange sub-assembly with dust deflector	488	360	With differential lock	DANA
Differential	Rear drive pinion nut to Rear drive pinion companion flange sub-assembly with dust deflector	448	330	Without differential lock	DANA
Differential	Front differential case assembly to Differential ring gear	97	72
Differential	Rear differential case to Differential ring gear	92	68
Differential	Rear differential ring gear to Differential case	137	101	Without differential lock
Differential	Rear differential ring gear to Differential case	175	129	Without differential lock	DANA
Differential	Rear differential ring gear to Electronic differential lock case sub-assembly	137	101	With differential lock
Differential	Rear differential ring gear to Electronic differential lock case sub-assembly	175	129	With differential lock	DANA
Differential	Electronic differential lock case cover to Electronic differential lock case sub-assembly	5	4	With differential lock
Differential	Electronic differential lock case cover to Electronic differential lock case sub-assembly	5	4	With differential lock	DANA
Differential	Front differential carrier assembly to Drain plug	65	48
Differential	Front differential carrier assembly to Filler plug	39	29
Differential	Rear axle housing to Axle housing drain plug	49	36
Differential	Rear axle housing to Axle housing filler plug	49	36
Differential	Rear axle housing to Rear differential carrier assembly	45	33
Differential	Differential bearing cap to Rear differential carrier assembly	113	83
Differential	Differential bearing cap to Rear differential carrier assembly	140	103	With differential lock	DANA
Differential	Differential bearing cap to Rear differential carrier assembly	140	103	Without differential lock	DANA
Differential	Differential bearing cap to Rear differential bearing adjusting nut lock	13	10
Differential	Differential protector to Rear differential carrier assembly	30	22	With differential lock
Differential	Rear differential lock position switch to Rear differential carrier assembly	9	7
Differential	Rear differential lock position switch to Rear differential carrier assembly	13	10	With differential lock	DANA
Differential	Wiring harness connector to Rear differential carrier assembly	9	7
Differential	Wiring harness connector to Rear differential carrier assembly	13	10	With differential lock	DANA
Wheel hub assembly	Front axle hub to Front axle hub nut	199	147		2WD
Wheel hub assembly	Front axle shaft to Front axle shaft nut	235	173		4WD
Wheel hub assembly	Front axle hub inner bearing to Steering knuckle	58	43	With ball joint lock nut wrench	4WD
Wheel hub assembly	Front axle hub inner bearing to Steering knuckle	80	59	Without ball joint lock nut wrench	4WD
Clutch assembly	Clutch pedal sub-assembly to Clutch pedal support sub-assembly	26	19
Clutch assembly	Clutch pedal support sub-assembly to Clutch master cylinder assembly	18	13
Clutch assembly	Clutch pedal support sub-assembly to Instrument panel reinforcement	18	13
Clutch assembly	Pedal stopper bolt to Pedal stopper lock nut	16	12
Clutch assembly	Clutch switch assembly set nut	16	12
Clutch assembly	Clutch start switch set nut	16	12
Clutch assembly	Clutch master cylinder assembly set nut	18	13
Clutch assembly	Clutch master cylinder assembly to Clutch release cylinder flexible tube	15	11	Without union nut wrench
Clutch assembly	Clutch master cylinder assembly to Clutch release cylinder flexible tube	13	10	With union nut wrench
Clutch assembly	Clutch master cylinder push rod clevis set nut	12	9	Without turn over
Clutch assembly	Release cylinder bleeder plug	8	6
Clutch assembly	Clutch release cylinder to Manual transmission unit assembly	12	9
Clutch assembly	Clutch release cylinder assembly to Clutch release cylinder flexible tube	15	11	Without union nut wrench
Clutch assembly	Clutch release cylinder assembly to Clutch release cylinder flexible tube	13	10	With union nut wrench
Clutch assembly	Clutch accumulator assembly to Body	18	13
Clutch assembly	Clutch accumulator assembly to Master cylinder to flexible tube	15	11	Without union nut wrench
Clutch assembly	Clutch accumulator assembly to Master cylinder to flexible tube	13	10	With union nut wrench
Clutch assembly	Clutch cover assembly to Flywheel sub-assembly	19	14
Flywheel/Flex plate	Flywheel sub-assembly to Engine	27	20	Step 1	TR Engines
Flywheel/Flex plate	Flywheel sub-assembly to Engine	178	131		KD Engines
Flywheel/Flex plate	Flywheel sub-assembly to Engine	178	131		GD Engines
Flywheel/Flex plate	Flywheel sub-assembly to Engine	123	91		5L-E Engine
Transmission mount/case	Release fork support to Manual transmission unit assembly	49	36
Transfer	Filler plug to Transfer assembly	37	27		VF2CM Transfer
Transfer	Drain plug to Transfer assembly	37	27		VF2CM Transfer
Transfer	Transfer case lower protector to Transfer assembly	18	13		VF2CM Transfer
Transfer	Ground wire to Transfer assembly	20	15		VF2CM Transfer
Transfer	Automatic transmission assembly to Transfer assembly	24	18		VF2CM Transfer
Transfer	Manual transmission assembly to Transfer assembly	24	18		VF2CM Transfer
Transfer	Transfer case cover sub-assembly to Front transfer case	18	13		VF2CM Transfer
Transfer	Output shaft companion flange sub-assembly to Transfer drive sprocket (for front side)	118	87		VF2CM Transfer
Transfer	Output shaft companion flange sub-assembly to Rear transfer output shaft (for rear side)	127	94		VF2CM Transfer
Transfer	Transfer extension housing to Rear transfer case	12	9		VF2CM Transfer
Transfer	Transfer case plug to Front transfer case	19	14		VF2CM Transfer
Transfer	No.1 transfer case plug (filler plug) to Rear transfer case	37	27		VF2CM Transfer
Transfer	Transfer drain plug to Rear transfer case	37	27		VF2CM Transfer
Transfer	Rear transfer case to Front transfer case	28	21		VF2CM Transfer
Transfer	Transfer oil separator sub-assembly to Front transfer case	8	6		VF2CM Transfer
Transfer	Transfer oil pump body sub-assembly to Front transfer case	8	6		VF2CM Transfer
Transfer	Transfer front bearing retainer sub-assembly to Front transfer case	12	9		VF2CM Transfer
Transfer	Shift detent ball spring plug to No.1 transfer gear shift fork	19	14		VF2CM Transfer
Transfer	Shift detent ball spring plug to No.2 transfer gear shift fork	19	14		VF2CM Transfer
Transfer	Transfer shift shaft stopper to Rear transfer case	19	14		VF2CM Transfer
Transfer	Transfer shift actuator assembly to Rear transfer case	20	15		VF2CM Transfer
Drive/Axle shaft	Rear axle housing to Rear axle shaft with backing plate	43	32
Drive/Axle shaft	Front propeller shaft assembly to Front differential carrier assembly	88	65	TSAM made
Drive/Axle shaft	Front propeller shaft assembly to Front differential carrier assembly	88	65	TMT made
Drive/Axle shaft	Propeller shaft assembly to Rear differential carrier assembly	88	65	TSAM made
Drive/Axle shaft	Propeller shaft assembly to Rear differential carrier assembly	88	65	TMT made
Drive/Axle shaft	Front propeller shaft assembly to Transfer assembly	88	65	TSAM made
Drive/Axle shaft	Front propeller shaft assembly to Transfer assembly	88	65	TMT made
Drive/Axle shaft	Propeller shaft guard to Propeller shaft guard bracket	36	27	TSAM made
Drive/Axle shaft	Propeller shaft guard to Propeller shaft guard bracket	36	27	TMT made
Drive/Axle shaft	Propeller shaft guard to Body	36	27	TSAM made
Drive/Axle shaft	Propeller shaft guard to Body	36	27	TMT made
Drive/Axle shaft	Propeller shaft guard bracket to Body	30	22	TSAM made
Drive/Axle shaft	Propeller shaft guard bracket to Body	30	22	TMT made
Drive/Axle shaft	Intermediate shaft to Lock nut	128	94	TSAM made
Drive/Axle shaft	Intermediate shaft to Lock nut	74	55	TMT made, For vehicle type A	4WD
Drive/Axle shaft	Intermediate shaft to Lock nut	102	75	TMT made, For vehicle type B	4WD
Drive/Axle shaft	Center support bearing to Frame crossmember	36	27	TSAM made
Drive/Axle shaft	Center support bearing to Frame crossmember	36	27	TMT made

Part	Description	Torque (Nm)	Torque (ft/lbs)	Remarks	Applies to
Tie rod end	Tie rod end to Steering knuckle	49	36		2WD
Tie rod end	Tie rod end to Steering knuckle	91	67		4WD
Tie rod end	Tie rod end lock nut	61	45	Without SST
Tie rod end	Tie rod end lock nut	45	33	With SST
Steering knuckle	Front speed sensor wire harness to Steering knuckle	32	24
Steering knuckle	Dust cover to Steering knuckle	8	6		2WD
Steering rack	Steering gear outlet return tube	25	18	Without union nut wrench
Steering rack	Steering gear outlet return tube	21	15	With union nut wrench
Steering rack	Pressure feed tube bracket to Power steering link assembly	28	21
Steering rack	Pressure feed tube assembly to Power steering link assembly	25	18	Without union nut wrench
Steering rack	Pressure feed tube assembly to Power steering link assembly	21	15	With union nut wrench
Steering rack	Front suspension member to Power steering link assembly	130	96
Steering column	Steering column assembly set bolt	36	27
Steering column	Steering column assembly to Steering sliding with coupling yoke sub-assembly	35	26
Steering column	No.1 steering column hole cover sub-assembly set bolt	5	4
Steering shaft	No.2 intermediate shaft sub-assembly to Power steering link assembly	35	26
Steering shaft	Steering sliding yoke to No.2 intermediate shaft assembly	35	26
Steering wheel	Steering wheel set nut	50	37
Steering wheel	Cruise control main switch to Steering wheel	2	1
Power steering	Vane pump assembly to Engine	21	15		1GR-FE
Power steering	Vane pump assembly to Engine	21	15		GD Engines
Power steering	Vane pump assembly to Engine	39	29		KD Engines
Power steering	Vane pump assembly to Engine	21	15		TR Engines
Power steering	Vane pump assembly to Engine	48	35		5L-E Engine
Power steering	Vane pump assembly set bolt and nut	63	46		5L-E Engine
Power steering	Vane pump assembly to Vane pump pulley	43	32		5L-E Engine
Power steering	Pressure feed tube assembly set union bolt	49	36		1GR-FE
Power steering	Pressure feed tube assembly set union bolt	49	36		GD Engines
Power steering	Pressure feed tube assembly set union bolt	49	36		TR Engines
Power steering	Pressure feed tube assembly set union bolt	50	37		5L-E Engine
Power steering	Pressure feed tube assembly set union nut	44	32	Without union nut wrench	KD Engines
Power steering	Pressure feed tube assembly set union nut	41	30	With union nut wrench	KD Engines
Power steering	Pressure port union	69	51		1GR-FE
Power steering	Pressure port union	69	51		GD Engines
Power steering	Pressure port union	69	51		KD Engines
Power steering	Pressure port union	69	51		TR Engines
Power steering	Pressure port union	83	61		5L-E Engine
Power steering	Power steering suction port union set bolt	12	9		1GR-FE
Power steering	Power steering suction port union set bolt	12	9		GD Engines
Power steering	Power steering suction port union set bolt	12	9		KD Engines
Power steering	Power steering suction port union set bolt	13	10		5L-E Engine
Power steering	Front housing to Rear housing	22	16		1GR-FE
Power steering	Front housing to Rear housing	22	16		GD Engines
Power steering	Front housing to Rear housing	22	16		KD Engines
Power steering	Front housing to Rear housing	22	16		TR Engines
Power steering	Front housing to Rear housing	24	18		5L-E Engine
Power steering	Vane pump oil reservoir sub-assembly to Front housing	9	7		TR Engines
Power steering	Power steering oil pressure switch	21	15		1GR-FE 2WD
Power steering	Power steering oil pressure switch	21	15		TR Engines
Power steering	Power steering oil pressure switch to Vane pump assembly	21	15		1GD-FTV

Part	Description	Torque (Nm)	Torque (ft/lbs)	Remarks	Applies to
Exhaust manifold	Exhaust manifold to Cylinder head sub-assembly	40	30		1GD-FTV
Exhaust manifold	Exhaust manifold stud bolt	10	7		1GD-FTV
Exhaust manifold	Front exhaust pipe assembly to Exhaust manifold converter sub-assembly	43	32		1GD-FTV
Exhaust manifold	Tailpipe assembly to Front exhaust pipe assembly	43	32		1GD-FTV
Exhaust manifold	No.1 injector holder to Exhaust manifold	43	32		1GD-FTV
Exhaust manifold	No.1 exhaust manifold heat insulator to Exhaust manifold	12	9	With DPF	1GD-FTV
Exhaust manifold	No.1 exhaust manifold heat insulator to Exhaust manifold	12	9	Without DPF	1GD-FTV
Exhaust manifold	No.2 exhaust manifold heat insulator to No.1 injector holder	10	7		1GD-FTV
Turbo	Turbocharger sub-assembly to Exhaust manifold	73	54		1GD-FTV
Turbo	Turbocharger nozzle vane control actuator to Compressor housing	12	9		1GD-FTV
Turbo	Turbocharger stay to Turbocharger sub-assembly and cylinder block sub-assembly	24	18		1GD-FTV
Turbo	Wire harness to Turbocharger stay	19	14		1GD-FTV
Turbo	Turbo oil inlet pipe sub-assembly to Turbocharger sub-assembly and cylinder block sub-assembly nut	13	10		1GD-FTV
Turbo	Turbo oil inlet pipe sub-assembly to Turbocharger sub-assembly and cylinder block sub-assembly union bolt	36	27		1GD-FTV
Turbo	Turbo oil outlet pipe to Turbocharger sub-assembly	12	9		1GD-FTV
Turbo	Turbo water pipe sub-assembly to Turbocharger sub-assembly	13	10		1GD-FTV
Turbo	Compressor inlet elbow to Turbocharger sub-assembly	21	15		1GD-FTV
Turbo	Compressor outlet elbow to Turbocharger sub-assembly	21	15		1GD-FTV
Turbo	No.1 turbo insulator to Exhaust manifold and turbocharger sub-assembly	12	9	With DPF	1GD-FTV
Turbo	No.1 turbo insulator to Exhaust manifold and turbocharger sub-assembly	12	9	Without DPF	1GD-FTV
EGR	No.1 EGR pipe sub-assembly to Exhaust manifold and EGR valve adapter	29	21		1GD-FTV
EGR	No.1 EGR pipe sub-assembly to Vacuum transmitting pipe sub-assembly	10	7		1GD-FTV
EGR	No.3 water by-pass pipe sub-assembly to No.1 EGR cooler	10	7		1GD-FTV
EGR	No.1 EGR cooler and No.2 EGR valve assembly to Intake manifold	21	15		1GD-FTV
EGR	No.1 EGR cooler to No.2 EGR valve assembly	25	18		1GD-FTV
EGR	No.2 EGR valve assembly stud bolt	10	7		1GD-FTV
EGR	No.2 EGR valve assembly to No.1 EGR cooler	25	18		1GD-FTV
EGR	EGR valve adapter to No.2 EGR valve assembly	25	18		1GD-FTV
EGR	Electric EGR control valve assembly to No.2 EGR valve assembly	25	18		1GD-FTV
EGR	No.2 EGR pipe to Electric EGR control valve assembly	29	21		1GD-FTV
EGR	EGR valve bracket to Electric EGR control valve assembly	21	15		1GD-FTV
Catalytic converter	Exhaust pipe clamp to Exhaust manifold converter sub-assembly	18	13	With DPF	1GD-FTV
Catalytic converter	Exhaust pipe clamp to Exhaust manifold converter sub-assembly	18	13	Without DPF	1GD-FTV
Catalytic converter	Exhaust pipe support stay to Cylinder block sub-assembly and exhaust manifold converter sub-assembly	38	28	With DPF	1GD-FTV
Catalytic converter	Exhaust pipe support stay to Cylinder block sub-assembly and exhaust manifold converter sub-assembly	38	28	Without DPF	1GD-FTV
Catalytic converter	No.2 exhaust pipe support stay t o Cylinder block sub-assembly and exhaust manifold converter sub-assembly	38	28	With DPF	1GD-FTV
Catalytic converter	No.2 exhaust pipe support stay t o Cylinder block sub-assembly and exhaust manifold converter sub-assembly	38	28	Without DPF	1GD-FTV
Catalytic converter	No.1 vacuum pipe to Exhaust manifold converter sub-assembly	48	35	With DPF	1GD-FTV
Catalytic converter	No.2 vacuum pipe to Exhaust manifold converter sub-assembly	48	35	With DPF	1GD-FTV

Part	Description	Torque (Nm)	Torque (ft/lbs)	Remarks	Applies to
Disc brake	Disc brake cylinder assembly to Front disc brake cylinder mounting	34	25		2WD
Disc brake	Steering knuckle to Front disc brake cylinder	160	118		2WD
Disc brake	Steering knuckle to Front disc brake cylinder	197	145		4WD
Disc brake	Rear wheel brake cylinder assembly to Backing plate	10	7	TSAM made	2WD
Disc brake	Rear wheel brake cylinder assembly to Backing plate	10	7	TMT made	2WD
Disc brake	Rear wheel brake cylinder assembly to Backing plate	10	7	TSAM made	4WD
Disc brake	Rear wheel brake cylinder assembly to Backing plate	12	9	TMT made	4WD
Disc brake	Front disc brake bleeder plug	8	6		2WD
Disc brake	Front disc brake bleeder plug to Disc brake cylinder assembly	11	8		4WD
Disc brake	Rear brake drum bleeder plug to Rear wheel brake cylinder assembly	11	8	TSAM made	2WD
Disc brake	Rear brake drum bleeder plug to Rear wheel brake cylinder assembly	11	8	TMT made	2WD
Disc brake	Rear brake drum bleeder plug to Rear wheel brake cylinder assembly	11	8	TSAM made	4WD
Disc brake	Rear brake drum bleeder plug to Rear wheel brake cylinder assembly	10	7	TMT made	4WD
Disc brake	Brake actuator assembly to Brake actuator bracket	5	4	With VSC
Disc brake	Brake actuator assembly to Brake actuator bracket	5	4	Without VSC
Disc brake	Brake actuator assembly with bracket to Body	19	14	With VSC
Disc brake	Brake actuator assembly with bracket to Body	19	14	Without VSC
Brake line	Front flexible hose to Disc brake cylinder assembly	29	21		2WD
Brake line	Front flexible hose to Absorber bracket	29	21		2WD
Brake line	Brake tube to Front flexible hose	15	11	Without union nut wrench	2WD
Brake line	Brake tube to Front flexible hose	13	10	With union nut wrench	2WD
Brake line	Rear brake tube flexible hose to Brake tube	15	11	Without union nut wrench, With ABS	2WD
Brake line	Rear brake tube flexible hose to Brake tube	13	10	With union nut wrench, With ABS	2WD
Brake line	Rear brake tube flexible hose to Brake tube	15	11	Without union nut wrench, Without ABS	2WD
Brake line	Rear brake tube flexible hose to Brake tube	13	10	With union nut wrench, Without ABS	2WD
Brake line	With union nut wrench, Without ABS	15	11	Without union nut wrench	4WD
Brake line	Rear brake tube flexible hose to Brake tube	13	10	With union nut wrench	2WD
Brake line	Rear brake tube flexible hose to 3-way	23	17	Without ABS	2WD
Brake line	No.5 flexible hose bracket	13	10	With ABS	2WD
Brake line	No.5 flexible hose bracket	13	10		4WD
Brake line	No.5 flexible hose bracket to Body	29	21	With ABS	2WD
Brake line	No.5 flexible hose bracket to Body	29	21		4WD
Brake line	No.6 flexible hose bracket to Rear axle housing	29	21	With ABS	2WD
Brake line	No.6 flexible hose bracket to Rear axle housing	29	21		4WD
Brake line	Front No.1 wheel cylinder tube to Brake tube	15	11	Without union nut wrench	4WD
Brake line	Front No.1 wheel cylinder tube to Brake tube	13	10	With union nut wrench	4WD
Brake line	Front No.1 wheel cylinder tube to Disc brake cylinder assembly	15	11	Without union nut wrench	4WD
Brake line	Front No.1 wheel cylinder tube to Disc brake cylinder assembly	13	10	With union nut wrench	4WD
Brake line	Brake actuator assembly to Brake tube (from master cylinder)	20	15	Without union nut wrench, With VSC
Brake line	Brake actuator assembly to Brake tube (from master cylinder)	17	13	With union nut wrench, With VSC
Brake line	Brake actuator assembly to Brake tube (to wheel cylinder)	15	11	Without union nut wrench, With VSC
Brake line	Brake actuator assembly to Brake tube (to wheel cylinder)	13	10	With union nut wrench, With VSC
Brake line	Brake actuator assembly to Brake tube	15	11	Without union nut wrench, Without VSC
Brake line	Brake actuator assembly to Brake tube	13	10	With union nut wrench, Without VSC
Parking brake	Parking brake cable set bolt	9	7
Parking brake	No.3 parking brake cable assembly to Leaf spring	14	10

Part	Description	Torque (Nm)	Torque (ft/lbs)	Remarks	Applies to
Wheels	Axle hub nut	152	112	Steel wheel	2WD
Wheels	Axle hub nut	121	89	Aluminium wheel	2WD
Wheels	Axle hub nut	105	77		4WD
Spring	Lower suspension arm to Front spring bumper	23	17	With SST	2WD
Spring	Lower suspension arm to Front spring bumper	31	23	Without SST	2WD
Spring	Front spring bumper to Frame	25	18	With SST	4WD
Spring	Front spring bumper to Frame	31	23	Without SST	4WD
Spring	Rear spring bumper to Frame	32	24		2WD
Spring	U-bolt to Rear spring U bolt seat sub-assembly	68	50
Spring	Rear spring bracket pin to Rear spring pin set bolt	25	18		2WD
Spring	Rear spring pin bolt to Leaf spring	120	89		2WD
Spring	Rear spring pin bolt to Leaf spring	120	89		4WD
Spring	Leaf spring to Rear spring center bolt	42	31
Spring	Rear spring shackle to Leaf spring	60	44
Spring	Rear leaf spring assembly LH to Rear height control sensor subassembly LH	8	6
Shock absorbers/shocks	Front shock absorber with coil spring to Lower arm	110	81
Shock absorbers/shocks	Front shock absorber with coil spring to Body	26	19	With long offset wrench
Shock absorbers/shocks	Front shock absorber with coil spring to Body	40	30	Without long offset wrench
Shock absorbers/shocks	Front shock absorber with coil spring to Front flexible hose	29	21		2WD
Shock absorbers/shocks	Rear shock absorber to Spring U bolt seat sub-assembly	105	77		2WD
Shock absorbers/shocks	Rear shock absorber to Rear axle housing	105	77		4WD
Shock absorbers/shocks	Rear shock absorber to Frame	105	77
Stabilizer bar	Front stabilizer bracket to Body	48	35
Sway bar links/Stabilizer links	Front stabilizer bar link to Lower arm	78	58		2WD
Sway bar links/Stabilizer links	Front stabilizer bar link to Steering knuckle	70	52		4WD
Sway bar links/Stabilizer links	Front stabilizer bar to Stabilizer link	27	20		2WD
Sway bar links/Stabilizer links	Front stabilizer bar to Stabilizer link	70	52		4WD
Control arm	Front lower No.1 suspension arm to Steering knuckle	160	118
Control arm	Front lower suspension arm to Frame	210	155		2WD
Control arm	Front lower suspension arm to Frame	185	136		4WD
Control arm	Front lower suspension arm to Front lower arm shaft boot protector	30	22		4WD
Control arm	Front upper arm to Steering knuckle	110	81
Control arm	Front upper arm to Frame	85	63		2WD
Control arm	Front upper arm to Frame	115	85		4WD
Control arm	Front suspension support to Piston rod	12	9	With ball joint lock nut wrench
Control arm	Front suspension support to Piston rod	18	13	Without ball joint lock nut wrench
Ball joint	Front lower ball joint attachment to Front lower ball joint assembly	140	103
Ball joint	Front lower ball joint attachment to Steering knuckle	160	118

Part	Description	Torque (Nm)	Torque (ft/lbs)	Remarks	Applies to