Toyota Highlander XU40 (2007-2012) Torque Spec Settings
By IFCAR - Own work, Public Domain
Below you'll find the tightening torques for the Toyota Highlander XU40 in both Nm and ft/lbs. The first table contains the most-used torque settings. The tables after it contain all torque spec values I could find.
Most-used torque specs for Toyota Highlander XU40
| Part | Description | Torque (Nm) | Torque (ft/lbs) | Remarks | Applies to | |
|---|---|---|---|---|---|---|
| Differential | Drain plug | 49 | 36 |
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| Wheel hub assembly | Front axle hub nut | 294 | 217 |
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| Wheel hub assembly | Front axle hub nut | 294 | 217 |
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To make sure these are the correct tightening torque values, you can use the data below to verify this is the right model.
Are these torque settings right for you?
- Production years: 2007 - 2012
- Generation: 2
- Type of van: car
- Model variant: Base
- Also known as:
All Torque Settings in Tables
engine torque settings
Save to email ✉️| Part | Description | Torque (Nm) | Torque (ft/lbs) | Remarks | Applies to | |
|---|---|---|---|---|---|---|
| Oil pan | Oil pan drain plug to Oil pan | 40 | 30 |
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| Oil pan | Oil pan drain plug to No.2 oil pan | 40 | 30 |
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| Oil pan | Oil pan to Stiffening crankcase | 10 | 7 |
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| Oil pan | Oil pan sub-assembly to Cylinder block and timing chain cover sub-assembly bolt | 10 | 7 | Bolt A |
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| Oil pan | Oil pan sub-assembly to Cylinder block and timing chain cover sub-assembly bolt | 21 | 15 | Except bolt A |
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| Oil pan | No.2 oil pan sub-assembly to Oil pan sub-assembly | 10 | 7 |
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| Oil pan | Oil pan stud bolt to Cylinder block and timing chain cover sub-assembly | 10 | 7 |
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| Oil pan | Oil pan stud bolt to No.2 oil pan sub-assembly | 4 | 3 |
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| Oil pan | No.1 oil pan baffle plate to Stiffening crankcase | 10 | 7 |
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| Oil pan | No.1 oil pan baffle plate to Cylinder block sub-assembly | 10 | 7 |
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| Oil filter | Oil filter cap to Stiffening crankcase | 25 | 18 |
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| Oil filter | Oil filter cap to Oil pan | 25 | 18 |
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| Oil filter | Oil filter drain plug to Oil filter cap | 13 | 10 |
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| Oil filter | Oil filter drain plug to Oil filter cap | 13 | 10 |
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| Oil filter | Oil strainer to Stiffening crankcase | 10 | 7 |
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| Oil filter | Oil strainer sub-assembly to Cylinder block and timing chain cover sub-assembly | 10 | 7 |
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| Oil filter | Oil strainer stud bolt to Timing chain cover sub-assembly | 4 | 3 |
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| Oil pressure switch | Oil pressure switch to Cylinder head | 15 | 11 |
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| Oil pressure switch | Oil pressure switch to Oil pan | 15 | 11 |
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| Oil dipstick | Engine oil level dipstick guide to Inlet water housing | 10 | 7 |
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| Oil dipstick | No.1 oil level dipstick guide to Cylinder head sub-assembly | 21 | 15 |
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| Oil dipstick | No.2 oil level dipstick guide to Cylinder block sub-assembly | 21 | 15 |
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| Oil pump | Oil pump body to Stator shaft assembly | 10 | 7 |
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| Oil pump | Plug to Oil pump cover | 49 | 36 |
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| Oil pump | Oil pump cover to Timing chain cover | 9 | 7 |
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| Piston rods | Connecting rod cap to Connecting rod | 40 | 30 | Step 1 |
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| Piston rods | Connecting rod cap to Connecting rod | 25 | 18 | Step 1 |
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| Cylinder head | Cylinder head to Cylinder block | 36 | 27 | Step 1 |
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| Cylinder head | Cylinder head to Cylinder block | 36 | 27 | Step 2 |
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| Cylinder head | Cylinder head sub-assembly RH to Cylinder block sub-assembly | 36 | 27 | Step 1 |
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| Cylinder head | Cylinder head sub-assembly LH to Cylinder block sub-assembly | 36 | 27 | Recessed head, Step 1 |
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| Cylinder head | Cylinder head sub-assembly LH to Cylinder block sub-assembly | 30 | 22 | 14mm head |
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| Cylinder head | Cylinder head stud bolt | 10 | 7 |
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| Cylinder head | Cylinder head sub-assembly stud bolts | 10 | 7 | For A and B bolts |
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| Cylinder head | Cylinder head sub-assembly stud bolts | 4 | 3 | For C bolts |
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| Cylinder head | No.1 straight screw plug to Cylinder head | 44 | 32 |
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| Cylinder head | No.1 straight screw plug to Cylinder head sub-assembly | 44 | 32 |
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| Cylinder head | No.2 straight screw plug to Cylinder head | 78 | 58 |
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| Cylinder head | No.2 straight screw plug to Cylinder head sub-assembly | 80 | 59 |
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| Cylinder head | Harness protector to Cylinder head cover sub-assembly | 8 | 6 |
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| Cylinder head | Cylinder head cover sub-assembly to Camshaft housing | 12 | 9 |
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| Cylinder head | Cylinder head cover sub-assembly to Cylinder head sub-assembly RH bolt | 21 | 15 | Bolt A |
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| Cylinder head | Cylinder head cover sub-assembly to Cylinder head sub-assembly RH bolt | 10 | 7 | Except bolt A |
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| Cylinder head | Cylinder head cover sub-assembly LH to Cylinder head sub-assembly LH bolt | 21 | 15 | Bolt A |
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| Cylinder head | Cylinder head cover sub-assembly LH to Cylinder head sub-assembly LH bolt | 10 | 7 | Except bolt A |
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| Spark plugs | Spark plug to Cylinder head assembly | 25 | 18 |
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| Spark plugs | Spark plug to Cylinder head sub-assembly | 18 | 13 |
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| Intake manifold | Intake manifold to Cylinder head | 21 | 15 |
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| Intake manifold | Intake manifold to Cylinder head sub-assembly | 21 | 15 |
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| Intake manifold | Intake air surge tank to Intake manifold bolt | 18 | 13 |
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| Intake manifold | Intake air surge tank to Intake manifold nut | 16 | 12 |
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| Intake manifold | Engine mounting damper to Intake manifold | 9 | 7 |
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| Intake manifold | Wiring harness clamp bracket to Intake manifold | 10 | 7 |
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| Intake manifold | Vacuum switching valve assembly (for ACIS) to Intake manifold | 9 | 7 |
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| Intake manifold | Intake air control valve actuator (for TCV) to Intake manifold | 6 | 4 |
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| Intake manifold | Air cleaner cap to Air cleaner case | 5 | 4 |
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| Intake manifold | Air cleaner case sub-assembly to Air cleaner bracket | 5 | 4 |
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| Intake manifold | Air cleaner case sub-assembly to Body | 5 | 4 |
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| Intake manifold | Air cleaner bracket to Body | 12 | 9 |
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| Intake manifold | No.1 air cleaner inlet bolt | 7 | 5 | Bolt A |
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| Intake manifold | No.1 air cleaner inlet bolt | 5 | 4 | Bolt B |
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| Intake manifold | No.2 air cleaner inlet to Body | 7 | 5 |
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| Throttle body | Throttle body assembly to Intake air surge tank | 10 | 7 |
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| Throttle body | Throttle body to Intake air surge tank assembly | 10 | 7 |
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| Throttle body | Throttle body bracket to Intake air surge tank assembly | 21 | 15 |
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| Throttle body | Throttle body bracket to Cylinder head cover sub-assembly | 21 | 15 |
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| Throttle body | Fuel tube bracket to Throttle body | 8 | 6 |
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| Engine block | Cylinder block stud bolt | 10 | 7 | Stud bolt A |
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| Engine block | Cylinder block stud bolt | 21 | 15 | Stud bolt B |
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| Engine block | No.1 oil nozzle to Cylinder block | 10 | 7 |
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| Engine block | No.1 oil nozzle sub-assembly to Cylinder block sub-assembly | 9 | 7 |
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| Engine block | No.2 oil nozzle to Cylinder block | 10 | 7 |
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| Engine block | Stiffening crankcase stud bolt | 5 | 4 | Stud bolt A |
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| Engine block | Stiffening crankcase stud bolt | 10 | 7 | Stud bolt B |
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| Engine block | Engine balancer to Stiffening crankcase | 24 | 18 |
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| Engine block | Stiffening crankcase to Cylinder block bolt | 24 | 18 | Bolt A |
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| Engine block | Stiffening crankcase to Cylinder block bolt | 43 | 32 | Except bolt A |
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| Engine block | Engine rear oil seal retainer to Cylinder block sub-assembly | 10 | 7 |
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| Engine block | Water drain cock to Inlet water housing | 20 | 15 |
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| Engine block | Drain cock sub-assembly to Water inlet housing | 30 | 22 |
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| Engine block | Water drain cock plug to Water drain cock | 13 | 10 |
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| Engine block | Water drain cock plug to Water drain cock sub-assembly | 13 | 10 |
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| Engine block | Drain cock plug to Drain cock assembly | 13 | 10 |
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| Engine block | Cylinder block water drain cock sub-assembly to Cylinder block sub-assembly | 25 | 18 |
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| Engine mounts | Engine assembly with transaxle to Front frame assembly nut | 87 | 64 | Nut A |
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| Engine mounts | Engine assembly with transaxle to Front frame assembly nut | 95 | 70 | Nut B |
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| Engine mounts | Engine assembly with transaxle to Engine mounting insulator RR | 78 | 58 |
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| Engine mounts | Transverse engine mounting bracket to Automatic transaxle assembly | 64 | 47 |
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| Engine mounts | Transverse engine mounting bracket to Front engine mounting insulator assembly | 87 | 64 |
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| Engine mounts | Transverse engine mounting bracket (RH side) to Cylinder block sub-assembly | 54 | 40 |
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| Engine mounts | Transverse engine mounting insulator (front side) to Front frame assembly | 52 | 38 |
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| Engine mounts | Transverse engine mounting insulator (rear side) to Front frame assembly | 52 | 38 |
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| Engine mounts | Transverse engine mounting insulator (RH side) to Front frame assembly | 87 | 64 |
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| Engine mounts | Transverse engine mounting insulator (LH side) to Front frame assembly | 87 | 64 |
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| Engine mounts | Engine moving control rod to Engine mounting bracket RH | 38 | 28 |
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| Engine mounts | Engine moving control rod to No.1 engine front mounting bracket LH | 38 | 28 |
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| Engine mounts | No.1 engine front mounting bracket LH to Chain cover | 54 | 40 |
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| Engine mounts | Engine mounting bracket RH to Timing chain cover bolts | 55 | 41 | Bolts 1, 2 and 3 |
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| Engine mounts | Engine mounting bracket RH to Timing chain cover bolt | 21 | 15 | Bolt 4 |
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| Engine mounts | Engine mounting bracket RH to Cylinder block | 54 | 40 |
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| Engine mounts | Engine mounting insulator LH to Front frame | 87 | 64 |
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| Engine mounts | Engine mounting insulator RH to Front frame | 87 | 64 |
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| Engine mounts | Front engine mounting insulator to Front frame | 52 | 38 |
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| Engine mounts | Engine mounting insulator LH to Automatic transaxle assembly | 95 | 70 |
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| Engine mounts | Engine mounting insulator RH to Engine mounting bracket RH | 95 | 70 |
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| Engine mounts | Front engine mounting insulator to Front engine mounting bracket | 87 | 64 |
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| Engine mounts | Front engine mounting insulator assembly to Front frame assembly | 52 | 38 |
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| Engine mounts | No.1 and No.2 engine hanger to Cylinder head | 43 | 32 |
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| Engine mounts | No.1 engine hanger to Cylinder head sub-assembly | 33 | 24 |
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| Engine mounts | No.2 engine hanger to Cylinder head sub-assembly | 33 | 24 |
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| Sensor | Accelerator pedal sensor assembly to Body | 5 | 4 |
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| Sensor | Camshaft position sensor to Cylinder head cover sub-assembly | 10 | 7 |
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| Sensor | Camshaft position sensor to Cylinder head cover sub-assembly | 10 | 7 |
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| Sensor | Crank position sensor to Cylinder block sub-assembly | 10 | 7 |
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| Sensor | Crankshaft position sensor to Cylinder block sub-assembly | 10 | 7 |
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| Sensor | Engine coolant temperature sensor to Cylinder head sub-assembly | 20 | 15 |
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| Sensor | Engine coolant temperature sensor to Cylinder head sub-assembly | 20 | 15 |
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| Sensor | Knock control sensor to Cylinder block sub-assembly | 20 | 15 |
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| Sensor | Knock control sensor to Cylinder block sub-assembly | 20 | 15 |
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| Sensor | Air fuel ratio sensor to Exhaust manifold | 44 | 32 | Without SST |
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| Sensor | Air fuel ratio sensor to Exhaust manifold | 40 | 30 | With SST |
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| Sensor | Air fuel ratio sensor (bank 1) to Exhaust manifold sub-assembly RH | 40 | 30 | For use with SST |
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| Sensor | Air fuel ratio sensor (bank 1) to Exhaust manifold sub-assembly RH | 44 | 32 | For use without SST |
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| Sensor | Air fuel ratio sensor (bank 2) to Exhaust manifold sub-assembly LH | 40 | 30 | For use with SST |
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| Sensor | Air fuel ratio sensor (bank 2) to Exhaust manifold sub-assembly LH | 44 | 32 | For use without SST |
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| Sensor | Oxygen sensor to Exhaust pipe | 44 | 32 | Without SST |
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| Sensor | Oxygen sensor to Exhaust pipe | 40 | 30 | With SST |
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| Sensor | Heated oxygen sensor (bank 1) to Front No.3 exhaust pipe sub-assembly | 40 | 30 | For use with SST |
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| Sensor | Heated oxygen sensor (bank 1) to Front No.3 exhaust pipe sub-assembly | 44 | 32 | For use without SST |
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| Sensor | Heated oxygen sensor (bank 2) to Front exhaust pipe assembly | 40 | 30 | For use with SST |
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| Sensor | Heated oxygen sensor (bank 2) to Front exhaust pipe assembly | 44 | 32 | For use without SST |
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| Sensor | VVT sensor to Cylinder head cover sub-assembly | 10 | 7 |
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| Sensor | Front speed sensor to Front axle | 8 | 6 |
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| Sensor | Speed sensor (NC) to Transaxle | 11 | 8 |
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| Sensor | Speed sensor (NT) to Transaxle | 11 | 8 |
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| Sensor | ATF temperature sensor to Valve body | 7 | 5 |
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| Alternator | Bearing retainer plate to Generator drive end frame | 2 | 1 |
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| Alternator | Bearing retainer plate to Generator drive end frame | 2 | 1 |
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| Alternator | Generator coil assembly to Generator drive end frame | 6 | 4 |
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| Alternator | Generator coil assembly to Generator drive end frame | 6 | 4 |
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| Alternator | Generator brush holder assembly to Generator coil assembly | 2 | 1 |
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| Alternator | Generator brush holder assembly to Generator coil assembly | 2 | 1 |
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| Alternator | Generator rear end cover to Generator coil assembly | 5 | 4 |
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| Alternator | Generator rear end cover to Generator coil assembly | 5 | 4 |
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| Alternator | Generator pulley with clutch to Generator rotor assembly | 80 | 59 |
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| Alternator | Generator pulley with clutch to Generator rotor assembly | 110 | 81 |
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| Alternator | Generator pulley with clutch to Generator rotor assembly | 58 | 43 | For use with SST |
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| Alternator | Generator pulley with clutch to Generator rotor assembly | 84 | 62 | For use with SST |
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| Alternator | Generator assembly to Wire harness clamp bracket | 8 | 6 |
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| Alternator | Generator assembly to Wire harness clamp bracket | 20 | 15 |
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| Alternator | Generator assembly to Cylinder block | 52 | 38 |
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| Alternator | Generator assembly to Cylinder block | 43 | 32 |
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| Alternator | Generator wire to Terminal B | 10 | 7 |
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| Alternator | Generator wire to Terminal B | 10 | 7 |
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| Starter | Starter assembly to Transaxle housing | 37 | 27 |
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| Starter | Starter assembly to Transaxle housing | 37 | 27 |
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| Starter | Starter wire to Starter assembly | 10 | 7 |
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| Starter | Starter wire to Starter assembly | 10 | 7 |
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| Starter | Starter drive housing assembly to Starter commutator end frame assembly | 6 | 4 |
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| Starter | Motor terminal starter kit to Starter commutator end frame assembly | 6 | 4 |
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| Battery | Battery clamp to Body | 5 | 4 |
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| Battery | Battery clamp to Body bolt | 5 | 4 |
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| Battery | Battery clamp to Body nut | 5 | 4 |
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| Battery | Ignition coil assembly to Cylinder head cover | 10 | 7 |
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| Battery | Ignition coil assembly to Cylinder head cover | 10 | 7 |
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| Camshaft | Camshaft bearing cap to Camshaft housing | 16 | 12 |
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| Camshaft | Camshaft bearing cap to Camshaft housing | 10 | 7 | Step 1 |
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| Camshaft | Camshaft bearing cap to Camshaft housing | 16 | 12 | Step 2 |
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| Camshaft | Camshaft housing to Cylinder head | 27 | 20 |
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| Camshaft | Camshaft housing to Cylinder head sub-assembly | 28 | 21 |
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| Camshaft | Camshaft housing stud bolt | 10 | 7 |
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| Camshaft | Camshaft timing gear to No.1 camshaft | 85 | 63 |
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| Camshaft | Camshaft timing gear assembly to Camshaft | 100 | 74 |
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| Camshaft | Camshaft timing exhaust gear to No.2 camshaft | 85 | 63 |
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| Camshaft | Camshaft timing exhaust gear assembly to Camshaft | 100 | 74 |
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| Camshaft | Camshaft timing oil control valve assembly to Cylinder head cover sub-assembly | 10 | 7 |
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| Camshaft | Camshaft timing oil control valve assembly to Cylinder head cover sub-assembly | 10 | 7 |
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| Crankshaft | Crankshaft bearing cap to Cylinder block | 20 | 15 | Step 1 |
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| Crankshaft | Crankshaft bearing cap to Cylinder block | 40 | 30 | Step 2 |
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| Crankshaft | Main bearing cap to Cylinder block sub-assembly | 61 | 45 | 16 pointed head, Step 1 |
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| Crankshaft | Main bearing cap to Cylinder block sub-assembly | 52 | 38 | 14mm head |
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| Crankshaft | Drive plate and ring gear to Crankshaft | 98 | 72 |
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| Crankshaft | Drive plate and ring gear sub-assembly to Crankshaft | 83 | 61 |
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| Crankshaft | Crankshaft pulley to Crankshaft | 260 | 192 |
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| Crankshaft | Crankshaft pulley to Crankshaft | 250 | 184 |
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| Crankshaft | No.1 chain vibration damper to Cylinder head and cylinder block | 21 | 15 |
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| Crankshaft | No.1 chain vibration damper to Cylinder block sub-assembly | 23 | 17 |
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| Water pump | Water pump to Inlet water housing | 21 | 15 |
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| Water pump | Water pump to Cylinder block bolt | 21 | 15 | Bolt A |
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| Water pump | Water pump to Cylinder block bolt | 11 | 8 | Bolt B |
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| Water pump | Water pump to Cylinder block bolt | 11 | 8 | Bolt C |
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| Water pump | Water pump pulley to Water pump | 21 | 15 |
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| Fuel/Oil cooler | Engine oil cooler assembly to Inlet water housing union bolt | 60 | 44 |
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| Fuel/Oil cooler | Oil cooler assembly union bolt | 68 | 50 |
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| Fuel/Oil cooler | Engine oil cooler assembly to Inlet water housing nut | 10 | 7 |
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| Fuel/Oil cooler | Oil cooler assembly to Body nut | 7 | 5 |
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| Fuel/Oil cooler | Oil cooler assembly to Body bolt | 7 | 5 |
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| Fuel/Oil cooler | Oil cooler stud bolt to Oil pan sub-assembly | 9 | 7 |
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| Fuel/Oil cooler | No.1 oil cooler bracket stud bolt | 10 | 7 |
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| Fuel/Oil cooler | Oil cooler pipe to No.1 oil cooler bracket bolt | 21 | 15 |
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| Fuel/Oil cooler | Oil cooler pipe to No.1 oil cooler bracket nut | 21 | 15 |
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| Fuel/Oil cooler | Oil cooler tube clamp to Control cable bracket | 5 | 4 |
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| Fuel/Oil cooler | Oil cooler inlet tube to Transaxle | 34 | 25 |
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| Fuel/Oil cooler | Oil cooler outlet tube to Transaxle | 34 | 25 |
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| Fuel/Oil cooler | No.1 oil cooler bracket with oil cooler pipe to Oil pan sub-assembly and cylinder block sub-assembly bolt | 21 | 15 |
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| Fuel/Oil cooler | No.1 oil cooler bracket with oil cooler pipe to Oil pan sub-assembly and cylinder block sub-assembly nut | 21 | 15 |
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| Fuel/Oil cooler | No.1 oil cooler bracket to Oil cooler assembly | 68 | 50 |
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| Fuel/Oil cooler | Cooler compressor assembly to V-ribbed belt tensioner | 25 | 18 |
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| Fuel/Oil cooler | Cooler compressor assembly to Discharge hose sub-assembly | 5 | 4 |
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| Fuel/Oil cooler | Cooler compressor assembly to Suction hose sub-assembly | 5 | 4 |
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| Coolant expansion tank | No.1 surge tank stay to Intake air surge tank assembly | 21 | 15 |
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| Coolant expansion tank | No.1 surge tank stay to Cylinder head cover sub-assembly | 21 | 15 |
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| Radiator | Air drain plug to Radiator | 2 | 1 |
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| Radiator | Air drain plug to Radiator assembly | 2 | 1 |
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| Radiator | Fan assembly with motor to Radiator assembly | 8 | 6 |
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| Radiator | Radiator assembly to Cooler condenser assembly | 6 | 4 |
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| Radiator | Discharge hose sub-assembly to Upper radiator support sub-assembly | 10 | 7 |
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| Radiator | Fan shroud to No.1 cooling fan motor | 3 | 2 | Without towing package |
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| Radiator | Fan shroud to No.1 cooling fan motor | 4 | 3 | With towing package |
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| Radiator | Fan shroud to No.2 cooling fan motor | 3 | 2 | Without towing package |
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| Radiator | Fan shroud to No.2 cooling fan motor | 4 | 3 | With towing package |
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| Radiator | No.1 and No.2 cooling fan motor to Fan shroud | 4 | 3 |
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| Radiator | Fan shroud to Cooling fan motor insulator | 3 | 2 |
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| Radiator | Fan to No.1 cooling fan motor | 6 | 4 |
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| Radiator | Fan to No.2 cooling fan motor | 6 | 4 |
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| Radiator | Fan to No.1 and No.2 cooling fan motor | 6 | 4 |
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| Radiator | Cooling fan ECU to Fan shroud | 3 | 2 |
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| Radiator | No.1 water by-pass pipe to Inlet water housing and cylinder block | 10 | 7 |
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| Radiator | Water inlet to Inlet water housing | 10 | 7 |
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| Radiator | Water inlet to Inlet water housing | 10 | 7 |
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| Radiator | Inlet water housing to Cylinder block | 43 | 32 |
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| Radiator | Water inlet housing set nut | 10 | 7 |
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| Radiator | Water inlet housing stud bolt | 4 | 3 |
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| Radiator | Water inlet pipe to Cylinder block sub-assembly | 10 | 7 |
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| Radiator | Water outlet to Cylinder head sub-assembly bolt | 10 | 7 |
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| Radiator | Water outlet to Cylinder head sub-assembly nut | 10 | 7 |
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| Air conditioning | No.1 compressor mounting bracket to Cylinder block and stiffening crankcase | 21 | 15 |
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| Belt tensioner/Timing chains | V-ribbed belt tensioner to Inlet water housing | 21 | 15 |
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| Belt tensioner/Timing chains | V-ribbed belt tensioner assembly to Cylinder block sub-assembly | 43 | 32 |
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| Belt tensioner/Timing chains | Chain tensioner slipper to Cylinder head | 21 | 15 |
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| Belt tensioner/Timing chains | No.1 chain tensioner to Cylinder block | 10 | 7 |
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| Belt tensioner/Timing chains | No.1 chain tensioner to Cylinder head sub-assembly | 10 | 7 |
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| Belt tensioner/Timing chains | No.2 chain tensioner to Cylinder head sub-assembly | 21 | 15 |
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| Belt tensioner/Timing chains | No.3 chain tensioner to Cylinder head sub-assembly | 21 | 15 |
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| Belt tensioner/Timing chains | No.2 idler pulley sub-assembly to Cylinder block | 43 | 32 |
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| Belt tensioner/Timing chains | No.2 idler pulley sub-assembly to Timing chain cover sub-assembly | 54 | 40 |
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| Belt tensioner/Timing chains | Timing chain guide to Camshaft housing | 21 | 15 |
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| Belt tensioner/Timing chains | Timing chain cover sub-assembly to Cylinder head and block bolt | 21 | 15 | Areas 1 |
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| Belt tensioner/Timing chains | Timing chain cover sub-assembly to Cylinder head and block bolt | 21 | 15 | Areas 2 |
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| Belt tensioner/Timing chains | Timing chain cover sub-assembly to Cylinder head and block bolt and nut | 21 | 15 | Areas 3 |
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| Belt tensioner/Timing chains | Timing chain cover sub-assembly to Cylinder head and block bolt | 43 | 32 | Areas 4, Bolt A |
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| Belt tensioner/Timing chains | Timing chain cover sub-assembly to Cylinder head and block | 21 | 15 | Areas 4, Except bolt A |
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| Belt tensioner/Timing chains | Timing chain cover plate to Timing chain cover | 10 | 7 |
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| Belt tensioner/Timing chains | Timing chain cover plate to Timing chain cover sub-assembly | 9 | 7 |
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| Belt tensioner/Timing chains | Timing chain cover tight plug to Timing chain cover | 20 | 15 |
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| Belt tensioner/Timing chains | No.2 timing gear cover to Chain cover sub-assembly | 6 | 4 |
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| PCM | ECM bracket to Body | 8 | 6 |
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| PCM | No.1 ECM bracket to Instrument panel reinforcement assembly | 8 | 6 |
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| PCM | No.2 ECM bracket to Blower assembly | 8 | 6 |
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| Fuel system | Fuel delivery pipe sub-assembly to Intake manifold | 21 | 15 |
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| Fuel system | Fuel delivery pipe sub-assembly to Intake manifold | 21 | 15 |
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| Fuel system | Fuel pressure pulsation damper to Fuel delivery pipe sub-assembly | 10 | 7 |
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| Fuel system | Fuel pump resistor to Body | 19 | 14 |
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| Fuel system | Fuel tank side plate to Fuel tank bracket | 30 | 22 |
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| Fuel system | Fuel tank side plate to Fuel tank bracket | 30 | 22 |
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| Fuel system | Fuel tank band sub-assembly No.1 to Body | 39 | 29 |
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| Fuel system | Fuel tank band sub-assembly No.1 to Body | 39 | 29 |
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| Fuel system | Fuel tank sub-assembly to Body nut | 20 | 15 |
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| Fuel system | Fuel tank sub-assembly to Body nut | 20 | 15 |
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| Fuel system | No.1 fuel tank protector sub-assembly to Fuel tank band sub-assembly | 6 | 4 |
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| Fuel system | No.1 fuel tank protector sub-assembly to Fuel tank band sub-assembly | 6 | 4 |
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drivetrain torque settings
Save to email ✉️| Part | Description | Torque (Nm) | Torque (ft/lbs) | Remarks | Applies to | |
|---|---|---|---|---|---|---|
| Differential | Drain plug | 49 | 36 |
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| Differential | Filler plug | 49 | 36 |
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| Differential | Breather plug | 21 | 15 |
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| Differential | Companion flange to Drive pinion | 108 | 80 |
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| Differential | Companion flange to Propeller shaft | 74 | 55 |
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| Differential | Differential case to Ring gear | 97 | 72 |
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| Differential | Differential carrier to Side bearing cap | 79 | 58 |
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| Differential | Differential carrier to Differential carrier cover | 47 | 35 |
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| Differential | Rear differential support No.1 to Differential carrier assembly | 103 | 76 |
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| Differential | Rear differential support No.1 to Rear suspension member sub-assembly | 137 | 101 |
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| Differential | Differential carrier assembly to Rear suspension member sub-assembly | 95 | 70 |
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| Wheel hub assembly | Front axle hub nut | 294 | 217 |
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| Wheel hub assembly | Front axle hub nut | 294 | 217 |
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| Wheel hub assembly | Rear axle hub nut | 294 | 217 |
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| Flywheel/Flex plate | Flywheel housing under cover to Automatic transaxle | 10 | 7 |
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| Transmission fluid pan | Drain plug to Oil pan | 49 | 36 |
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| Transmission fluid pan | Drain plug to Automatic transaxle oil pan sub-assembly | 49 | 36 |
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| Transmission fluid pan | Overflow plug to Oil pan | 40 | 30 |
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| Transmission fluid pan | Refill plug to Transaxle case | 49 | 36 |
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| Transmission fluid pan | Oil pan to Transaxle | 8 | 6 |
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| Transmission fluid pan | Oil filler tube to Transaxle | 6 | 4 |
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| Transmission fluid pan | No.1 transmission oil filler tube to Oil pan | 1 | 1 |
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| Transmission mount/case | Transaxle housing to Engine block bolt | 64 | 47 | Bolt A |
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| Transmission mount/case | Transaxle housing to Engine block bolt | 46 | 34 | Bolt B |
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| Transmission mount/case | Transaxle housing to Engine block bolt | 43 | 32 | Bolt C |
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| Transmission mount/case | Automatic transaxle assembly to Engine assembly bolt | 64 | 47 | Bolt A |
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| Transmission mount/case | Automatic transaxle assembly to Engine assembly bolt | 46 | 34 | Bolt B |
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| Transmission mount/case | Automatic transaxle assembly to Engine assembly bolt | 44 | 32 | Bolt C |
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| Transmission mount/case | Transaxle housing to Transaxle case bolt | 25 | 18 | Bolt A |
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| Transmission mount/case | Transaxle housing to Transaxle case bolt | 33 | 24 | Bolt B |
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| Transmission mount/case | Transaxle housing to Transaxle case bolt | 29 | 21 | Bolt C |
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| Transmission mount/case | Transaxle housing to Transaxle case bolt | 28 | 21 | Bolt D |
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| Transmission mount/case | Transaxle apply tube clamp to Transaxle housing | 10 | 7 |
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| Transmission mount/case | Brake apply tube clamp to Transaxle case | 5 | 4 |
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| Transmission mount/case | Transaxle case No.1 plug to Transaxle rear cover | 7 | 5 |
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| Transmission mount/case | Transaxle rear cover to Transaxle case bolt | 19 | 14 | Bolt A |
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| Transmission mount/case | Transaxle rear cover to Transaxle case bolt | 25 | 18 | Other bolt |
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| Transmission mount/case | Pawl shaft clamp to Transaxle case | 10 | 7 |
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| Transmission mount/case | Oil pump assembly to Transaxle case | 22 | 16 |
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| Transmission mount/case | Automatic transmission case plug to Transaxle housing | 7 | 5 |
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| Transmission mount/case | Automatic transmission case plug to Transaxle case | 7 | 5 |
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| Transmission mount/case | Parking lock pawl bracket to Transaxle case | 20 | 15 |
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| Transmission mount/case | Manual detent spring to Transaxle case bolt | 20 | 15 | Bolt A |
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| Transmission mount/case | Manual detent spring to Transaxle case bolt | 12 | 9 | Bolt B |
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| Transmission mount/case | Transmission wire to Transaxle housing | 5 | 4 |
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| Transmission mount/case | Transmission valve body to Transaxle case | 11 | 8 |
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| Transmission mount/case | Transmission valve body assembly to Transaxle case bolts | 11 | 8 | Bolts A, B and C |
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| Transmission mount/case | Transmission valve body assembly to Transaxle case bolt | 10 | 7 | Bolt D |
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| Transmission mount/case | ATF temperature sensor clamp to Transmission valve body | 7 | 5 |
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| Transmission mount/case | Valve body oil strainer assembly to Transmission valve body | 11 | 8 |
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| Transmission mount/case | Valve body oil strainer assembly to Transmission valve body assembly | 10 | 7 |
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| Transmission mount/case | Automatic transaxle oil pan sub-assembly to Transaxle case | 8 | 6 |
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| Transmission mount/case | Automatic transaxle oil pan sub-assembly to Transaxle case bolt | 8 | 6 | Uncoated bolt |
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| Transmission mount/case | Automatic transaxle oil pan sub-assembly to Transaxle case bolt | 7 | 5 | Precoated bolt |
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| Torque converter | Torque converter setting bolt to Torque converter | 41 | 30 |
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| Torque converter | Torque converter clutch to Drive plate | 41 | 30 |
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| Transfer | Transmission control cable to Control shaft lever | 12 | 9 |
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| Transfer | Transmission control cable to Control shaft lever | 12 | 9 |
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| Transfer | Transmission control cable assembly to Control shaft lever | 12 | 9 |
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| Transfer | No.1 transmission control cable bracket to Transaxle | 12 | 9 |
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| Transfer | No.1 transmission control cable bracket to Transaxle case | 12 | 9 |
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| Transfer | No.2 transmission control cable bracket to Transaxle | 12 | 9 |
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| Transfer | Control shaft lever to Control shaft | 13 | 10 |
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| Transfer | Control shaft lever to Control shaft | 13 | 10 |
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| Transfer | Control cable to Body | 5 | 4 |
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| Transfer | Shift lever assembly to Body | 12 | 9 |
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| Transfer | Shift lever assembly to Body | 12 | 9 |
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| Transfer | Park/Neutral start switch nut | 7 | 5 |
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| Transfer | Park/Neutral start switch bolt | 5 | 4 |
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| Transfer | Park/Neutral start switch to Control shaft lever | 13 | 10 |
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| Transfer | Park/Neutral position switch assembly to Transaxle case | 5 | 4 |
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| Drive/Axle shaft | Drive shaft bearing bracket bolt | 32 | 24 |
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| Drive/Axle shaft | Drive shaft bearing bracket bolt | 32 | 24 |
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steering torque settings
Save to email ✉️| Part | Description | Torque (Nm) | Torque (ft/lbs) | Remarks | Applies to | |
|---|---|---|---|---|---|---|
| Tie rod end | Tie rod sub-assembly to Steering knuckle | 49 | 36 |
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| Tie rod end | Tie rod sub-assembly lock nuts | 74 | 55 |
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| Steering knuckle | Front flexible hose to Steering knuckle | 19 | 14 |
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| Steering rack | Steering link assembly set bolts | 70 | 52 |
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| Steering column | Steering column assembly set bolt | 25 | 18 |
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| Steering column | Steering column assembly set nuts | 25 | 18 |
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| Steering column | Steering column cover set screws | 2 | 1 |
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| Steering shaft | Steering intermediate shaft sub-assembly to Steering column assembly | 35 | 26 |
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| Steering shaft | Steering intermediate shaft sub-assembly to Power steering link assembly | 35 | 26 |
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| Steering wheel | Steering wheel set nut | 50 | 37 |
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| Steering wheel | No.1 steering wheel ornament set screws | 2 | 1 |
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| Steering wheel | No.2 steering wheel ornament set screws | 2 | 1 |
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| Power steering | Power steering ECU assembly set nuts | 14 | 10 |
|
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exhaust torque settings
Save to email ✉️| Part | Description | Torque (Nm) | Torque (ft/lbs) | Remarks | Applies to | |
|---|---|---|---|---|---|---|
| Exhaust manifold | Exhaust manifold assembly to Cylinder head | 35 | 26 |
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| Exhaust manifold | Exhaust manifold sub-assembly RH to Cylinder head sub-assembly RH | 21 | 15 |
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| Exhaust manifold | Exhaust manifold sub-assembly LH to Cylinder head sub-assembly LH | 21 | 15 |
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| Exhaust manifold | Plate to Exhaust manifold assembly | 25 | 18 |
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| Exhaust manifold | Manifold stay to Exhaust manifold assembly | 43 | 32 |
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| Exhaust manifold | Manifold stay to Exhaust manifold sub-assembly RH | 35 | 26 |
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| Exhaust manifold | No.2 manifold stay to Exhaust manifold assembly | 43 | 32 |
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| Exhaust manifold | No.2 manifold stay to Exhaust manifold sub-assembly LH | 34 | 25 |
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| Exhaust manifold | Manifold stay to Automatic transaxle assembly | 34 | 25 |
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| Exhaust manifold | No.2 manifold stay to Cylinder block sub-assembly | 34 | 25 |
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| Exhaust manifold | No.2 exhaust manifold heat insulator to Exhaust manifold assembly | 25 | 18 |
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| Exhaust manifold | No.2 exhaust manifold heat insulator to Exhaust manifold sub-assembly LH | 9 | 7 |
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| Exhaust manifold | Front exhaust pipe assembly to Exhaust manifold assembly | 48 | 35 |
|
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| Exhaust manifold | Front exhaust pipe assembly to Exhaust manifold sub-assembly LH | 56 | 41 |
|
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| Exhaust manifold | Front No.3 exhaust pipe sub-assembly to Exhaust manifold sub-assembly RH | 56 | 41 |
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| Exhaust manifold | Front No.3 exhaust pipe sub-assembly to Front exhaust pipe assembly | 56 | 41 |
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| Exhaust manifold | Center exhaust pipe assembly to Front exhaust pipe assembly | 56 | 41 |
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| Exhaust manifold | Center exhaust pipe assembly to Front No.3 exhaust pipe sub-assembly | 48 | 35 |
|
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| Exhaust manifold | Tail exhaust pipe assembly to Center exhaust pipe assembly | 48 | 35 |
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| Exhaust manifold | Tail exhaust pipe assembly to Center exhaust pipe assembly | 48 | 35 |
|
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| Exhaust manifold | Exhaust pipe damper to Center exhaust pipe assembly | 19 | 14 |
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| Exhaust manifold | Center exhaust pipe assembly to Exhaust pipe damper | 19 | 14 |
|
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| Exhaust manifold | No.4 exhaust pipe support bracket to Body | 22 | 16 |
|
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| Exhaust manifold | No.1 exhaust pipe support bracket to Front exhaust pipe assembly | 21 | 15 |
|
|
brakes torque settings
Save to email ✉️| Part | Description | Torque (Nm) | Torque (ft/lbs) | Remarks | Applies to | |
|---|---|---|---|---|---|---|
| Disc brake | Front disc brake caliper assembly to Steering knuckle | 104 | 77 |
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| Disc brake | Rear disc brake cylinder mounting to Rear axle | 78 | 58 |
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| Disc brake | Front disc brake cylinder assembly to Front disc brake cylinder mounting | 34 | 25 |
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| Disc brake | Rear disc brake cylinder assembly to Rear disc brake cylinder mounting | 34 | 25 |
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| Disc brake | Brake actuator to Brake actuator bracket | 5 | 4 |
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| Disc brake | Brake actuator bracket to Body | 19 | 14 |
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| Brake line | Brake actuator to Brake line nut | 14 | 10 | Nut A |
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| Brake line | Brake actuator to Brake line nut | 15 | 11 | Nut A, For use without union nut wrench |
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| Brake line | Brake actuator to Brake line nut | 18 | 13 | Nut B |
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| Brake line | Brake actuator to Brake line nut | 20 | 15 | Nut B, For use without union nut wrench |
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| Brake line | Brake line to Brake master cylinder sub-assembly | 20 | 15 |
|
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| Brake line | Brake line to Brake master cylinder sub-assembly | 18 | 13 | For use without union nut wrench |
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| Brake line | Front flexible hose to Front disc brake cylinder assembly | 30 | 22 |
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| Brake line | Rear flexible hose to Rear disc brake cylinder assembly | 33 | 24 |
|
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| Brake line | Brake line to Front brake flexible hose | 14 | 10 |
|
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| Brake line | Brake line to Front brake flexible hose | 15 | 11 | For use without union nut wrench |
|
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| Brake line | Brake line to Rear flexible hose | 14 | 10 |
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| Brake line | Brake line to Rear flexible hose | 15 | 11 | For use without union nut wrench |
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| Brake line | Front brake flexible hose to Absorber bracket | 19 | 14 |
|
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| Brake line | Rear flexible hose to Absorber bracket | 19 | 14 |
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| Brake booster | Brake pedal support sub-assembly to Brake booster assembly | 13 | 10 |
|
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| Brake booster | Brake master cylinder sub-assembly to Brake booster assembly | 13 | 10 |
|
|
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| Brake pedal | Brake pedal sub-assembly to Brake pedal support sub-assembly | 37 | 27 |
|
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| Brake pedal | Brake pedal support sub-assembly to Instrument panel reinforcement | 35 | 26 |
|
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| Brake pedal | Push rod clevis lock nut | 26 | 19 |
|
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| Brake pedal | Accelerator pedal assembly to Body | 5 | 4 |
|
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| Master cylinder | Brake master cylinder to way tube to Brake master cylinder sub-assembly | 20 | 15 |
|
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| Master cylinder | Brake master cylinder to way tube to Brake master cylinder sub-assembly | 18 | 13 | For use without union nut wrench |
|
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| Master cylinder | Brake master cylinder reservoir assembly to Reservoir bracket | 9 | 7 |
|
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| Master cylinder | Brake master cylinder reservoir assembly to Reservoir bracket | 9 | 7 |
|
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| Parking brake | Parking brake switch assembly set screw | 1 | 1 |
|
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| Parking brake | Parking brake control pedal assembly set nuts | 21 | 15 |
|
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| Parking brake | Parking brake shoe guide plate set bolt | 18 | 13 |
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| Parking brake | No.1 parking brake cable assembly lock nut | 7 | 5 |
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| Parking brake | No.1 parking brake cable assembly set bolts | 9 | 7 |
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| Parking brake | No.1 parking brake cable assembly set nuts | 6 | 4 |
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| Parking brake | No.2 parking brake cable assembly to Backing plate | 8 | 6 |
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| Parking brake | No.2 parking brake cable assembly set bolt | 9 | 7 | Bolt A |
|
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| Parking brake | No.2 parking brake cable assembly set bolt | 39 | 29 | Bolt B |
|
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| Parking brake | No.2 parking brake cable assembly set nuts | 6 | 4 |
|
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| Parking brake | No.3 parking brake cable assembly to Backing plate | 8 | 6 |
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| Parking brake | No.3 parking brake cable assembly set bolt | 9 | 7 | Bolt A |
|
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| Parking brake | No.3 parking brake cable assembly set bolt | 39 | 29 | Bolt B |
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| Parking brake | No.3 parking brake cable assembly set nuts | 6 | 4 |
|
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suspension torque settings
Save to email ✉️| Part | Description | Torque (Nm) | Torque (ft/lbs) | Remarks | Applies to | |
|---|---|---|---|---|---|---|
| Wheels | Front wheel set nuts | 103 | 76 |
|
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| Wheels | Rear wheel set nuts | 103 | 76 |
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| Struts | Rear strut rod assembly to Body | 80 | 59 |
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| Struts | Rear strut rod assembly to Rear axle assembly | 80 | 59 |
|
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| Shock absorbers/shocks | Front shock absorber with coil spring to Body | 85 | 63 |
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| Shock absorbers/shocks | Rear shock absorber with coil spring to Body | 58 | 43 |
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| Shock absorbers/shocks | Front shock absorber with coil spring to Steering knuckle | 290 | 214 |
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| Shock absorbers/shocks | Rear shock absorber with coil spring to Rear axle assembly | 290 | 214 |
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| Shock absorbers/shocks | Front support to Shock absorber nut to Piston rod | 70 | 52 |
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| Shock absorbers/shocks | Rear support to Rear shock absorber nut to Piston rod | 55 | 41 |
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| Shock absorbers/shocks | Front speed sensor wire to Front shock absorber | 19 | 14 |
|
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| Shock absorbers/shocks | Rear shock absorber with coil spring to Rear speed sensor wire | 5 | 4 |
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| Shock absorbers/shocks | Rear shock absorber with coil spring to Rear speed sensor | 5 | 4 |
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| Shock absorbers/shocks | Rear shock absorber with coil spring to Rear flexible hose | 19 | 14 |
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| Stabilizer bar | No.1 front stabilizer bracket to Front frame assembly | 29 | 21 |
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| Stabilizer bar | Rear stabilizer bar to Body | 19 | 14 |
|
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| Stabilizer bar | Rear stabilizer bar bracket LH (front side) to Body | 54 | 40 |
|
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| Stabilizer bar | Rear stabilizer bar bracket RH (front side) to Body | 19 | 14 |
|
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| Stabilizer bar | Rear stabilizer bar bracket (front side) to Rear stabilizer bar bracket (rear side) | 19 | 14 |
|
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| Sway bar links/Stabilizer links | Front stabilizer link assembly to Front stabilizer bar | 74 | 55 |
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| Sway bar links/Stabilizer links | Front shock absorber with coil spring to Front stabilizer link | 74 | 55 |
|
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| Sway bar links/Stabilizer links | Rear shock absorber with coil spring to Rear stabilizer link assembly | 39 | 29 |
|
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| Control arm | Front lower suspension arm to Front frame assembly bolts | 200 | 148 | Bolts 1 and 2 |
|
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| Control arm | Front lower suspension arm to Front frame assembly bolt | 206 | 152 | Bolt 3 |
|
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| Control arm | Rear No.2 suspension arm assembly (toe adjust lock nut) | 56 | 41 |
|
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| Control arm | Rear No.2 suspension arm assembly to Toe adjust cam set nut | 100 | 74 |
|
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| Control arm | Rear No.1 suspension arm assembly to Rear suspension member | 120 | 89 | Without SST |
|
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| Control arm | Rear No.1 suspension arm assembly to Rear suspension member | 89 | 66 | With SST |
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| Control arm | Rear No.1 suspension arm assembly to Rear suspension member | 80 | 59 |
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| Control arm | Rear No.2 suspension arm assembly to Rear suspension member | 120 | 89 |
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| Control arm | Rear No.1 suspension arm assembly to Rear axle assembly | 112 | 83 |
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| Control arm | Rear No.1 suspension arm assembly to Rear axle assembly | 112 | 83 |
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| Control arm | Rear No.2 suspension arm assembly to Rear axle assembly | 112 | 83 |
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| Control arm | Rear No.2 suspension arm assembly to Rear axle assembly | 112 | 83 |
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| Ball joint | No.1 front suspension lower arm to Front lower ball joint | 92 | 68 | 1AR-FE |
|
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| Ball joint | No.1 front suspension lower arm to Front lower ball joint | 92 | 68 | 2GR-FE |
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| Ball joint | Front lower ball joint to Steering knuckle | 123 | 91 |
|
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general torque settings
Save to email ✉️| Part | Description | Torque (Nm) | Torque (ft/lbs) | Remarks | Applies to |
|---|
By Randy Stern from Minneapolis, MN, USA - 2008 Toyota Highlander 2, CC BY 2.0
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